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Manufacturing Strategy and Lean Director

Axalta
Front Royal, United Statesfull_timeVerifiedPosted 26 Mar 2025

About the role

Location: Based in the United States

Reports To: Vice President of Global Operations Refinish

Position Summary

We are seeking an experienced and visionary Manufacturing Strategy and Lean Director to:

  • Drive the development and execution of a comprehensive manufacturing strategy for our Refinish operations.
  • Align global production capabilities with the company’s business objectives, fostering innovation, efficiency, and sustainability.
  • Work collaboratively with cross-functional teams to identify opportunities for growth.
  • Utilize LEAN manufacturing practices and continuous improvement methodology and tools to optimize global manufacturing processes.
  • Create a culture focused on innovation, efficiency and sustainability that creates a competitive advantage in the marketplace.
  • Lead the strategic deployment of LEAN principles to drive operational excellence across all Refinish manufacturing sites worldwide.
  • Develop, implement and hold sites accountable for utilizing processes that are aligned to Axalta’s global objectives for SPQDC Safety, People, Quality, Delivery, and Cost.
  • Be a change agent who excels at collaborating with diverse teams to deliver transformational results in efficiency, productivity, and customer satisfaction.
  • Utilize data to analyze the operations network and identify optimization opportunities.
  • 50-75% Travel required to support Global Manufacturing Operations.

Key Responsibilities

1. Strategic Planning and Execution

  • Develop and implement a global manufacturing strategy aligned with corporate goals, market trends, and customer demands.
  • Assess current manufacturing capabilities and identify opportunities for operational optimization, capacity expansion, and technological innovation.
  • Lead strategic initiatives such as global footprint rationalization, site selection, and production capacity planning.

2. Global Operations Alignment

  • Collaborate with regional and site leaders across all Business Units to ensure manufacturing strategies address local market needs while adhering to global standards.
  • Develop and maintain a framework for benchmarking operational performance across facilities to drive consistency and excellence.
  • Align with R&D, quality, procurement, and supply chain teams to ensure seamless integration of new products and technologies into manufacturing operations.

3. Sustainability and Innovation

  • Develop strategies to incorporate sustainability into manufacturing processes, focusing on energy efficiency, waste reduction, and eco-friendly materials.
  • Explore and implement advanced manufacturing technologies, such as Industry 4.0, automation, and data analytics, to enhance productivity and agility.

4. Financial and Investment Oversight

  • Partner with Finance and Operations to identify and prioritize capital expenditure (CapEx) projects, ensuring alignment with strategic goals.
  • Evaluate and propose investment opportunities for new manufacturing technologies, capacity expansions, and modernization initiatives.
  • Monitor cost structures globally and implement strategies to optimize cost competitiveness without compromising quality or safety.

5. Risk Management and Compliance

  • Assess risks associated with global manufacturing operations and develop mitigation strategies to ensure business continuity.
  • Ensure compliance with all health, safety, environmental, and regulatory standards across global manufacturing sites.

6. Team Leadership and Development

  • Build and lead a cross-functional team focused on executing the global manufacturing strategy.
  • Foster a culture of collaboration, innovation, and accountability within the organization.
  • Provide mentorship and professional development opportunities to team members to drive engagement and performance.

7. Lean Strategy Development and Deployment

  • Develop and implement a global Lean strategy aligned with the company's operational and business goals.
  • Partner with site leaders and regional operations teams to deploy Lean tools and methodologies such as Value Stream Mapping, 5S, SMED, Kaizen, and Standard Work.
  • Create a roadmap for continuous improvement projects to achieve operational excellence across all facilities.

8. Operational Excellence Leadership

  • Lead the identification, prioritization, and execution of process improvement initiatives that enhance safety, quality, delivery, and cost (SQDC).
  • Establish and monitor key performance indicators (KPIs) to track progress, ensure accountability, and drive continuous improvement.
  • Act as a champion for wa

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Company

Axalta

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