Senior Test Engineer

Divergent is a technology company that has architected, invented, built, and commercialized an end-to-end factory system called the Divergent Adaptive Production System (DAPS) that comprehensively uses machine learning to optimally engineer, additively manufacture, and flexibly assemble complex integrated vehicle structures and subsystems. Products created using DAPS are superior in performance, lower in cost, rapidly customizable to meet mission and customer-specific requirements, faster to market, and scalable on demand to high volume production. Divergent is a qualified Tier 1 supplier to global automotive OEMs, and Divergent is now expanding to support mission critical needs in the Aerospace and Defense sector. Join us to be a part of this transformative journey, where your impact will shape the future of technology and production.

Purpose

In this role, you are essential to ensure that Divergent components and assemblies never compromise on safety, durability, or performance. You’ll be hands-on—designing custom hardware, building test methods from the ground up, and leading the validation work that directly shapes our engineering decisions and the quality of the final product. 

The Role

We’re looking for a seasoned Test Engineer who balances deep mechanical fundamentals with a sharp eye for design-for-test and structural validation. You should be a CAD expert who thrives on the shop floor, someone who can bridge the gap between engineering theory and robust, repeatable hardware by working closely with multiple teams and suppliers. Team collaboration and strong communication are pivotal for this role. 

Mechanical Design & Manufacturing Support 

• Design custom test fixtures, rigs, tooling, and mechanical assemblies using Siemens NX. 
• Produce detailed drawings, GD&T, build instructions, and manufacturing documentation. 
• Work closely with suppliers and internal teams to ensure manufacturability and high-quality builds. 
• Good understanding of MTS hydraulic systems and the integration of hydraulic actuators. 
• Support prototype assembly and fixture integration during test setup. 

Test Planning & Project Coordination 

• Develop test plans, procedures, and schedules for component and system-level validation projects. 
• Utilize Atlassian Jira and Confluence for project tracking and technical documentation. 
• Collaborate with design, manufacturing, materials, and quality teams to define test requirements. 
• Communicate test scope, timelines, risks, and resource needs to stakeholders. 
• Prepare test documentation, readiness packages, and configuration records. 

Test Setup & Execution 

• Lead setup, instrumentation, and execution of structural component tests. 
• Operate MTS TestSuite for automated test control and execution. 
• Configure and manage hydraulic actuators, manifolds, and servo valves for structural loading. 
• Install and calibrate sensors including load cells, strain gauges, and LVDTs. 
• Utilize various DAQ software packages for high-speed data acquisition and real-time monitoring. 
• Ensure accurate, reliability, and safe operation of all tests. 
• Diagnoses and troubleshoot mechanical, instrumentation, and test execution issues. 

Data Analysis & Reporting 

• Analyze test data to evaluate component performance and verify compliance with engineering specifications. 
• Generate clear, comprehensive test reports with conclusions and recommendations. 
• Present findings to design engineers, leadership, and program teams. 

Quality, Documentation & Compliance 

• Maintain complete documentation of test procedures, configurations, and results. 
• Ensure adherence to relevant industry standards and internal processes. 
• Support traceability of test articles and fixtur