Senior NPI Manufacturing Engineer, Single Port Systems

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.

As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.

Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.

Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.

Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position

Manufacturing Engineering support of the Da Vinci Single Port system: https://www.intuitive.com/en-us/products-and-services/da-vinci/sp

Develop, Validate, and Continuously Improve the processes and tools for low-volume manufacturing and testing of complex robotic capital equipment used for minimally invasive robotically assisted laparoscopy.

The role requires effective participation in sustaining and new product development teams, involves providing support for manufacturing lines, developing manufacturing equipment, and refining electro-mechanical components, assemblies, process documentation, tooling, and test methods. Additionally, it involves challenging product designs to improve efficacy, reliability, manufacturability, and cost for robotic surgical equipment.

Essential Job Duties

• Design, qualify, release, and implement tools, fixtures, and processes.
• Resolve failures of varying complexity, of both process and hardware nature.  Identify specific root cause and implement solutions to improve yield/manufacturability.
• Assist in product design reviews with a focus on DFX methods.
• Write validation protocols for equipment and PPQ Protocols for line level qualification.
• Create and revise work instructions for assembly and test processes, and train manufacturing team on new content. 
• Manage and examine data for CPK and process capability, and implement improvements based on data.
• Support Supplier Engineering, Purchasing, Planning and Quality teams to resolve line facing issues.
• Create, review, and revise Risk Management documents such as PFMEA.

Qualifications

Required Skills and Experience

• Minimum 7+ years in a manufacturing or design-related role, or 5+ years with MS in technical discipline
• Mechanical Design / Tool Design
• Strong 3D CAD and Solid Modeling skills (Solidworks preferred)
• Strong communication skills, both written and verbal. Necessary to engage with technicians, production management, product development, planning, purchasing, regulatory, inspection, customer support and clinical marketing organizations.
• ALM and PLM tools for Engineering Change Orders and Risk Management
• A continuous improvement mindset
• Basic knowledge of process controls, including Six-Sigma, CPk, etc.
• Technical problem-solving skills with ability to identify root cause and drive corrective action (Fishbone, 8D Analysis)
• Ability to employ statistical methods (Cpk, ANOVA, Design of Experiments,) in data analysis for process development and problem-solving.
• Able to travel periodically to suppliers or Intuitive manufacturing sites.
• Prior experience with managing product and process changes.
• Strong organizational skills and proven ability to work on fast-paced projects simultaneously.

Required Education and Training

• Minimum BS degree in Mechanical Engineering, Mechatronics, Electrical Engineering, Industrial Systems Engineering, or similar relevant experience.

Preferred Skills and Experience

• Excellent problem solving ability, including demonstrated ability to eff