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AE
Sr. Staff Safety Engineer
AeroVironmentHuntsville, United Statesfull_timeVerifiedPosted 22 Jul 2026
💰 $203,750/yr($133,500/yr – $203,750/yr)
About the role
Worker Type
Regular
Job Description
Summary
We are seeking an experienced Senior Staff Safety Engineer to lead system safety activities for a family of Unmanned Systems supporting defense and commercial applications. In this role, you will:
- Lead system safety analyses and documentation for complex unmanned aircraft systems, including weaponized configurations, in accordance with MIL-STD-882 and related standards.
- Collaborate with systems engineering, design, integration, test, and program management to ensure safety requirements are properly derived, implemented, and verified and hazards are identified, mitigated, and verified.
- Represent safety in customer, internal, and external design and safety reviews, presenting safety analyses and recommendations.
- Serve as a Subject Matter Expert (SME) in system safety, mentoring junior engineers and improving safety processes and tools across the organization.
Key Responsibilities
- Develop and maintain the System Safety Program in accordance with MIL-STD-882E (or latest revision), including plans, analyses, tracking, and reporting.
- Plan and perform system safety analyses, including (as applicable):
- Preliminary Hazard Analysis (PHA)
- Functional Hazard Analysis (FHA)
- System Hazard Analysis (SHA)
- Subsystem Hazard Analysis (SSHA)
- Software/System-of-Systems safety assessments as needed
- Perform Failure Modes, Effects, and Criticality Analyses (FMECA) and other reliability/safety-related analyses to support hazard identification and mitigation.
- Derive, allocate, and track safety requirements from top-level system and mission requirements down to subsystems, software, and interfaces.
- Develop and maintain system safety-related documents and deliverables, which may include:
- System Safety Management Plan (SSMP) or System Safety Program Plan (SSPP)
- Safety Assessment Report (SAR)
- Hazard Tracking System / Hazard Log
- Hazardous Materials Management Plan (HMMP)
- Work closely with design teams to identify and implement design mitigations for identified hazards and verify that mitigations are effective.
- Integrate safety considerations into system architecture, CONOPS, mission threads, and operational procedures.
- Support test planning and execution to validate safety requirements and verify closure of hazard controls, including participation in test readiness reviews and post-test assessments.
- Present safety analyses, findings, and recommendations at technical and program reviews (e.g., SRR, PDR, CDR, TRR, safety boards, and weapon system safety reviews).
- Coordinate and interface with customer safety organizations, weapon system safety boards, fuze/safety boards, and relevant government agencies as required.
- Drive continuous improvement of system safety processes, templates, tools, and training within the engineering organization.
Basic Qualifications
- Bachelor’s degree in Systems Engineering, Mathematics, Computer Science/Engineering, Electrical Engineering, Aerospace, Mechanical Engineering, or related field; or an equivalent combination of education, training, and experience.
- Ability to obtain and maintain a U.S. DoD Secret security clearance.
- 8+ years of relevant safety and/or weapons system safety experience.
- Travel up to 15% to support customer meetings, design reviews, integration, and test events.
- Demonstrated experience applying MIL-STD-882E (or later) in a defense or aerospace environment, including planning and execution of hazard analyses and tracking of mitigations.
- Hands-on experience with:
- Hazard analyses (e.g., PHA, FHA, SHA, SSHA).
- FMECA or similar reliability/safety analysis methods.
- Authoring and maintaining safety documentation such as:
- System Safety Management/Program Plan (SSMP/SSPP)
- Safety Assessment Reports (SAR)
- Hazard Logs / Hazard Tracking System
- Environmental / Hazardous Materials Management Plan (HMMP) or equivalent.
- Experience presenting system safety content and artifacts at technical and program reviews (e.g., SRR, PDR, CDR, TRR, safety boards).
- Experience working in a collaborative, multidisciplinary engineering environment and effectively communicating safety-related issues, risks, and mitigations to engineering leadership and program stakeholders.
- Ability to perform in a fast-paced, deadline-driven environment where small teams share broad responsibilities.
- Strong initiative and drive to accomplish goals and meet program and company objectives.
- Excellent problem-solving, analytical, interpersonal, and communica
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