In-Process Quality Control

SUMMARY:

Performs visual and/or mechanical inspections on component parts to ensure the product quality of production runs.  Utilizes inspection equipment (scopes, gauges, etc.) to ensure components meet required specifications.  Conduct a variety of mechanical tests on assemblies to ensure unit functions according to specifications.  This position also enters in-process information into a computer system as well as assisting in housekeeping within the department to maintain a safe work environment.

SAFETY AND ENVIRONMENTAL:

All employees are expected to act in a safe manner at all times and ensure that those around them do not put themselves or others at risk. Everyone is personally accountable for his/her own safety as well as their co-workers.

Safety and health is a shared responsibility of everyone in the organization and a condition of employment.  We value and expect engagement out of all employees.

Co-workers share the responsibility for doing the right thing for the environment and carrying out the stewardship principles addressed in our Environmental Policy. We will provide the resources necessary to implement this policy, and management will conduct periodic reviews to ensure its ongoing effectiveness.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Perform in-process inspections of molded/assembled components per ISO procedures.
• Compare product with part specifications.  Verify specified dimensions and perform color match if required.
• Read work orders, test manuals and performance specifications to determine testing procedure and equipment to be used
• Audit production for defective components/finished goods when required. Quarantine product when required
• Disposition rejected or defective product in accordance with Lead instructions.
• Generate hold tickets when required for product evaluation.
• Document all inspection information from in-process checks into computer system.
• Collect shots for in-process inspections. Check MIU for correct lot number, color, cavitation, mold number, etc.
• Check components/finished good per ISO procedures to ensure quality of production using various inspection equipment. Perform color matches of components if required.
• Verify dimensions of parts.  Verify internal assembly and alignment of parts according to specifications.
• Test functional performance of components/finished products under specified instructions.
• Compare results with specifications and record test data.  Analyze test results on defective units to determine extent of failure.  Confer with production personnel regarding testing and results.
• Input of data to the Certificate of Analysis, Excel database
• Read work order and verify correct/incorrect materials in area. Notify materials handlers to have removed as necessary.
• Calibrate test instruments according to specifications.
• Assist in training new hires
• Performs other duties as assigned
• Other duties may be assigned.
• Must follow all work rules and policies

QUALIFICATIONS: 

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

EDUCATION and/or EXPERIENCE:

One to three months related experience and/or training

LANGUAGE SKILLS:

Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence and effectively present information in one-on-one and small group situations to other employees of the organization.

MATHEMATICAL SKILLS:

Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.  Ability to compute rate, ratio, percentage, and interpret bar graphs.

REASONING ABILITY:

Ability to apply commonsense understanding to carry out instructions furnished in written, oral, or diagram form.  Ability to handle problems involving several concrete variables in standardized situations.

PHYSICAL DEMANDS: 

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of the job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job the employee is regularly required to stand, walk