Multi-Process Press Specialist
Mauser Packaging SolutionsAbout the role
Position Summary
The Multi-Process Press Specialist is responsible for the safe, efficient, and high-quality operation of multi-color lithographic printing presses (up to seven colors) and advanced coating systems. This role requires a high level of technical expertise, cross-functional capability, and ownership of the full production process, including setup, operation, troubleshooting, quality control, and documentation.
This position supports end-to-end press and coating line performance, ensures compliance with safety and quality standards, and provides leadership and training to support team members. The role is designed to support next-generation printing and coating technologies and requires flexibility to operate across multiple platforms.
Key Responsibilities
Production & Operations
- Operate and oversee printing and coating lines in accordance with production schedules and customer specifications
- Perform complete setup of presses and coaters, including plates, blankets, rollers, inks, coatings, and mechanical adjustments within tight tolerances
- Ensure all materials (plates, inks, varnishes, substrates) are properly staged, verified, and available prior to production
- Conduct pre-start checks and machine adjustments (registration, viscosity, oven settings, sheet alignment, etc.)
- Monitor and adjust press and coating parameters during runs to maintain optimal performance, efficiency, and output
- Ensure proper curing, color consistency, registration, and coating application throughout production
- Identify, segregate, and document non-conforming product and spoilage
Quality Control & Continuous Improvement
- Perform and document all required quality checks, including color matching, coating weight, and cure validation
- Utilize color management systems and tools (e.g., X-Rite, MeasureColor, IGT) to maintain and verify standards
- Create and maintain color books, job samples, and production records
- Collaborate with Quality and Production teams to troubleshoot issues and implement corrective actions
- Support continuous improvement initiatives focused on quality, waste reduction (HFI), and operational efficiency
Equipment & Maintenance
- Monitor equipment performance and assist in diagnosing mechanical and operational issues
- Perform routine maintenance, lubrication, and minor repairs as required
- Coordinate with maintenance teams on repairs and preventative maintenance needs
- Evaluate equipment condition and advise management on potential operational or safety risks
Safety & Compliance
- Lead and support safe work practices in accordance with company policies and regulatory requirements
- Ensure compliance with safety, environmental, food safety, and quality programs (e.g., GMP, SQF)
- Follow and enforce lockout/tagout procedures and other critical safety protocols
- Report and address unsafe conditions, incidents, or risks immediately
Documentation & Systems
- Accurately complete all required production documentation, including work orders, downtime tracking, quality checks, and traceability records
- Utilize plant systems (e.g., SAP, Shoplogix, Infinity) for data entry and reporting
- Review and verify completed work orders for accuracy and completeness
Leadership & Support
- Provide guidance, training, and support to other team members as needed
- Coordinate workflow with material handling, scheduling, and production teams
- Assist with job staging, scheduling support, and operational coverage as needed
- Maintain strong housekeeping and 5S standards across the producti
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