Industrial Maintenance Reliability Engineer

At Tetra Pak we commit to making food safe and available, everywhere; and we protect what's good – protecting food, protecting people, and protecting the planet. By doing so we touch millions of people's lives every day. And we need people like you to make it happen.

Job Summary

We are seeking a highly skilled and motivated Industrial Maintenance Reliability Engineer to join our dynamic team. The Industrial Maintenance Reliability Engineer will play a critical role in ensuring the reliability, performance, and longevity of our industrial equipment and systems. This position requires a strong background in maintenance and reliability engineering, data analysis, and a proactive approach to preventing downtime and optimizing maintenance operational efficiency.

The position is based in Denton, TX, USA.

You may be required to travel up to 5% for training.

Tetra Pak is not sponsoring work visas or relocation for this position.
 

What you will do

 

As Industrial Maintenance Reliability Engineer you will: 

 

• Maintenance Planning
  • Develop and maintain a comprehensive maintenance schedule and plan for all industrial equipment and machinery. This includes routine inspections, preventive maintenance, and equipment overhauls.
  • Coordinate with maintenance teams and contractors to allocate appropriate resources (personnel, materials, tools) for scheduled maintenance tasks. Ensure that resources are available as needed.
  • Create and maintain maintenance plans, records, work orders, and spare parts inventory. Implement computerized maintenance management system (CMMS) to track and manage maintenance activities.
  • Identify potential risks and safety hazards associated with maintenance tasks and develop mitigation plans to ensure a safe working environment.
  • Communicate with external vendors, suppliers, and contractors to obtain quotes, source parts, and schedule outsourced maintenance services.
• Maintenance Reliability Development
  • Collaborate with cross-functional teams to develop and optimize maintenance strategies, including preventive maintenance plans, spare parts management, and lubrication schedules.
  • Implement Reliability-Centered Maintenance (RCM) principles to determine the most cost-effective maintenance approach for each asset, considering safety, environmental, and production impact.
  • Establish and manage Condition Monitoring Programs (CMP) to assess the health of equipment and predict potential issues.
  • Utilize advanced predictive maintenance technologies and methodologies, such as vibration analysis, thermography, and ultrasound, to identify equipment issues before they lead to breakdowns.
  • Perform detailed analysis of industrial equipment and systems to identify potential failure modes, causes, and consequences. Develop and implement strategies to improve equipment reliability.
• Continuous Improvement
  • Participate and drive continuous improvement initiatives, kaizens, recommend process enhancements, and work with teams to implement best practices.
  • Investigate equipment failures and operational issues, conduct root cause analysis, and implement corrective actions to prevent recurrence.
  • Conduct Failure Mode and Effects Analysis (FMEA) on critical systems and equipment to identify failure modes, prioritize risk, and develop strategies for mitigation.
  • Use data analysis tools and techniques to extract meaningful insights from maintenance data, driving continuous improvement in asset reliability and performance.
  • Integrate maintenance procedures and activities within the Production Process to support AM – Autonomous Maintenance, QM - Quality Maintenance and Reliability efforts.
  • Provide training and support to maintenance personnel, ensuring that they are adequately skilled and equipped to carry out maintenance tasks efficiently and safely.
  • Collaborate on the planning, execution, and closure of capital expenditure (Capex) projects, including new installations, upgrades, equipment replacements, and process improvements.
  • Drive innovation and stay updated on emerging maintenance technologies and practices.
     

We believe you have

 

• Bachelor's or higher degree in Automation, Electrical, Mechanical, Industrial Engineering, or a related field. Certified Maintenance and Reliability Professional (CMRP) will be considered a plus.
• Have minimum 5 years of experience in industrial maintenance, reliability engineering, or related roles. Food packaging or converting industries experience will be considered a plus.
• Strong knowledge of reliability engineering principles, techniques, and methodologies.
• Experience with CMMS (Computerized Maintenance Management System