Electrical Controls Engineer

Overview

Job Summary

The Electrical Controls Engineer is responsible for designing, developing, programming and troubleshooting control systems throughout the manufacturing facility. The Engineer be responsible for developing machine designs starting from the design input phase through validation/production handoff activities. The Engineer will also be responsible for continuous improvement initiatives by implementing machine upgrades to both custom built machines as well as off the shelf/purchased machines to improve productivity as well as safety. The position also requires regularly assisting the Maintenance staff with electrical troubleshooting of the various machines in the facility.

Responsibilities

Essential Duties 

• Assists the Project Engineering team with developing design inputs from operations, developing electrical and pneumatic BOM’s and schematics, mechanical assembly, wiring, programing PLC and HMI control systems, debug/troubleshooting, assisting Manufacturing Engineers with writing QWI’s and preventative maintenance procedures and assisting Quality with validation activities.

•  Coordinates equipment upgrades on custom built or off the shelf machines requiring new electronics and/or updates to PLC, HMI, vision or servo drive programs.

•  Develops and implements custom testing fixtures/equipment for Maintenance and Quality.

• Recommends changes to equipment which will increase quality, productivity, efficiency and safety.

• Assist the Maintenance team with daily electrical troubleshooting and equipment breakdown issues.

• Maintains engineering documentation including drawings, schematics and BOM’s.

• Assists in operator training on new machines and updates to current machines.

• Supports Tool Crib Attendant on spare parts inventory requirements as well as identifying replacements for obsolete machine components.

• Supports Quality Engineering on complaint investigations and corrective actions.

•  Understand and comply with all applicable requirements of the Company’s ISO/cGMP quality system as documented in the Quality Manual, System Procedures, and Work Instructions

Automation & Controls Support

• Program production runs
• Troubleshoot PLC-related faults and I/O issues (basic ladder logic understanding required)
• Assist with minor PLC, HMI, and parameter changes under engineering guidance
• Troubleshoot sensors, photo eyes, proximity switches, encoders, and safety devices
• Support startup, testing, and troubleshooting of automated equipment

Preventive Maintenance

• Perform scheduled preventive maintenance tasks on production equipment
• Inspect equipment for wear, damage, and safety concerns
• Document maintenance work and repairs using a CMMS or maintenance logs

Safety & Compliance

• Follow all plant safety rules, lockout/tagout, and electrical safety procedures
• Maintain a clean and safe work area
• Report unsafe conditions and assist with corrective actions

Continuous Improvement & Support

• Provide input on equipment reliability and maintenance improvements
• Assist senior technicians and engineers with equipment upgrades and projects
• Support production teams to minimize downtime and improve efficiency

Qualifications

 

Required Qualifications

Bachelors degree in Electrical Engineering or Electrical Engineering Technology.

• Early career candidates will be considered, ideally 6 months - 3 years of experience with Allen Bradley control systems including PLC’s, HMI’s, servo drives.
• This includes experience with RSLogix500, RSLogix5000, Studio5000, PanelBuilder and Devicenet.
• Knowledge of processes utilizing custom automatic equipment including hydraulic, pneumatic, and electronic control circuits.
• Ability to create or update electrical schematics.
• Proficient in 2D AutoCAD and/or Autodesk Inventor.
• High mechanical aptitude with hands-on experience.
• Good verbal and written communication skills
• Proficient with Microsoft Office applications.
• Experience directly supporting manufacturing processes and equipment is a plus.
• Knowledge of physics, mathematics, chemistry, electronics, pneumatics, and hydraulics.

 

Preferred Qualifications

• Knowledge/experience with process controls, instrumentation, and calibration
• Knowledge of controllers including hydraulics and pneumatics
• PLC programming and troubleshooting experience required.