Senior Process Engineer (Onsite)

Our Ambition & Vision 

Our ambition is to build a next-generation, best-in-class supply chain that gives ResMed a true competitive advantage through outstanding value, quality, and availability. We strive to be a trusted partner that connects technology, people, and purpose to deliver exceptional outcomes for our customers and patients around the world. 

Our vision is to create an intelligent, connected, and reliable supply chain—transparent, data-driven, and always improving. By combining collaboration, innovation, and operational excellence, we’re building a network that’s agile, sustainable, and ready for the future. 

About the Role 

As a Senior Process Engineer – Motors Engineering, you’ll play a key role in shaping how our products are made. You’ll design, refine, and optimize motor manufacturing processes that deliver exceptional safety, quality, and efficiency. 

You’ll work across engineering, production, and quality teams to ensure smooth transitions from design to high-volume manufacturing—helping ResMed continue to deliver life-changing technology with precision and purpose. 

Let’s talk about Responsibilities

Process & Equipment Development 

• Design, develop, and optimize motor manufacturing processes and tooling to meet quality, performance, and cost targets. 

• Lead process validation (IQ, OQ, PQ) to ensure compliance with FDA QSR, ISO 13485, and GMP requirements. 

• Apply Design for Manufacture (DFM) and Design for Assembly (DFA) principles to ensure scalable, robust production. 

• Develop and enhance automation, test systems, and fixtures using SolidWorks or equivalent tools. 

Continuous Improvement 

• Analyze production data using Lean, Six Sigma, and DOE techniques to identify improvement opportunities. 

• Implement corrective and preventive actions (CAPA) to improve yield, reduce waste, and enhance reliability. 

• Drive automation and process optimization to support long-term sustainability and cost efficiency. 

Collaboration & Leadership 

• Partner with R&D, Quality, NPI, and Maintenance to ensure seamless process transfer and ramp-up. 

• Mentor and support junior engineers and technicians, building capability within the team. 

• Collaborate with suppliers to develop and qualify robust manufacturing processes and components. 

Compliance & Documentation 

• Ensure all manufacturing processes meet GMP, EHS, and ISO 13485 standards. 

• Maintain accurate, audit-ready process documentation including PFMEAs, control plans, and work instructions. 

• Support regulatory audits