Design Quality Lead BCIM

The Design Quality Lead (DQL) for BCIM is responsible for driving design quality excellence from early concept through launch. This role ensures alignment to quality targets, leads APQP/PPAP readiness, manages risk, and provides cross‑functional leadership to engineering, suppliers, and program teams. The DQL Project Specialist plays a critical role in ensuring robust design execution, early issue identification, and quality convergence to meet customer and business expectations.

Key Responsibilities:

Early Engagement & Quality Target Convergence:

• Begin involvement 4 weeks before PM or upon A3Q release from CX.

• Lead quality convergence toward NA BCIM targets for Months in Service and CPV.

• Conduct Gap-to-Target assessments and identify risks requiring engineering or leadership action.

• Collaborate with Engineering and TECH teams to define enablers needed to close quality gaps.

• Train engineering teams on applying Quality Targets during the RFQ process.

Design Quality Process Initiation & Governance:

Ensure all design-related checkpoints are Green or Orange with action plans, including:

• Design Assessment

• Risk Management Plan

• Lessons Learned (Check Retex) review

Project Review & Leadership Communication:

• Prepare and deliver bi‑weekly project reviews with the Director.

• Develop and present materials for senior leadership reviews.

• Attend weekly PMT meetings and other cross-functional sessions as needed.

• Participate in part readiness meetings and provide design-quality input related to APQP.

APQP / PPAP Monitoring & Execution:

• Monitor APQP and PPAP progress across assigned components and suppliers.

• Initiate APQP kickoff meetings with DRE, SQE, and suppliers.

• Support and help lead technical review meetings to ensure TECH teams and DQLs understand APQP expectations and cadence.

• Provide weekly APQP status reports to the Project CVE.

• Conduct weekly APQP grid audits and escalate issues when necessary.

Level 1 Escalation Management:

• Initiate escalation notifications to the Project Lead and Quality Project Specialist; maintain the escalation report.

• Lead escalation meetings with Buyer, SQE, Supplier, DRE, SSTM, and SSTL as needed to resolve roadblocks.

Training & Capability Building:

• Deliver introductory APQP/PPAP training sessions for engineering and supplier teams.

• Host bi‑weekly APQP Process and AUROS/PLM Q&A workshops for DREs, SSTMs, SSTLs, SQEs, suppliers, and extended functional teams.

• Provide 1:1 AUROS/PLM training for DREs to ensure proper system usage and documentation quality.

Qualifications

Basic Qualifications: 

• Bachelor’s degree in Engineering, Quality, or a related technical field.

• Minimum of 5 years of work experience.

• Strong working knowledge of APQP and PPAP processes, deliverables, and timing.

• Demonstrated ability to lead cross‑functional meetings involving Engineering, SQE, Purchasing, Program Management, and Suppliers.

• Proven capability to present complex quality topics clearly and confidently to both technical teams and senior leadership.

• Experience driving alignment across departments and ensuring follow‑through on action plans.

• Ability to analyze quality data, identify gaps, and translate findings in