Senior Test Equipment Design Engineer, Controls & Automation

Are you ready to build America’s clean energy future with the team that will deliver? Form Energy is an American energy technology and manufacturing company. We are pioneering a new class of iron-air batteries to enable our electric grid to run on renewable, reliable, and affordable energy, every day of the year. 

Form Energy has been recognized by TIME as “One of the Best Inventions of 2023” for its battery technology and by MIT Technology Review as a “Top Climate Tech Company to Watch”. We are making rapid progress on our mission of delivering energy storage for a better world, and are growing just as rapidly to meet demand. Our team has more than doubled in size in the past year, and continues to expand every day. We have signed contracts with leading electric utilities across the United States. Pilot production of our iron-air batteries has already begun, and later this year, production will take off to high volumes at our new factory in West Virginia. 

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And right now might be the most exciting moment in the company’s history to join. We are assembling a team of some of the most talented and motivated individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

The Test Infrastructure team at Form Energy is hiring a Sr. Test Equipment Design Engineer (Controls & Automation) for our Test Infrastructure team in Berkeley, CA. Reporting to the Manager of Test Infrastructure (CA), this role works collaboratively in a multidisciplinary team to deliver battery test systems that enable the development of Form Energy’s multi-day batteries. You will interface with partner teams across the organization to understand end user and operational requirements and deliver robust solutions.

This is an exciting opportunity to contribute to the scaling of our battery technology and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission!

What you'll do:

• Lead the design and development of advanced controls and automation systems for battery test infrastructure, focusing on cell and module testing. 

• Create and implement PLC and HMI solutions using CODESYS, WebVisu and Ignition to optimize testing processes and ensure high-quality results.

• Develop and refine control systems by integrating safety controllers, designing electrical panels to UL508A standards, and working with Variable Frequency Drives (VFDs). Utilize your expertise in PID control systems to enhance system performance and accuracy.

• Oversee the integration of control systems with test equipment, ensuring seamless communication and functionality between PLCs, HMIs, and other automation components. Troubleshoot and resolve issues to maintain system reliability and efficiency.

• Formulate and implement automation strategies to streamline battery testing procedures, improve data acquisition, enable safe operation of test systems, and enhance overall system performance. Collaborate with cross-functional teams to align automation solutions with project goals and operational requirements.

• Prepare detailed documentation for control systems, including design specifications, wiring diagrams, and user manuals. Ensure compliance with industry standards and regulatory requirements, including safety and quality assurance protocols.

• Stay abreast of industry trends and technological advancements. Propose and drive improvements in control system design and automation processes to maintain cutting-edge performance and reliability.

• Work closely with engineers, technicians, and project managers to support the deployment and maintenance of test systems. Provide technical support and training to ensure effective use of control systems and automation technologies.

What you'll bring:

• Degree in mechanical or electrical engineering or related field and 3-5 years of experience with control systems. 

• Proven experience in designing and developing control systems and automation solutions, with a strong focus on PLC and HMI development using CODESYS and WebVisu.

• Hands-on expertise with safety controllers, electrical panel design to UL508A standards, Variable Frequency Drives (VFDs), and PID control systems.

• Proficiency in mCAD packages such as SolidWorks or NX, and eCAD packages like AutoCAD Electrical or RapidHarness, demonstrating the ability to create and manage complex electrical and mechanic