Distillation Process Manager

Distillation Process Manager

Who are we?

A-Gas is the global expert in the supply and full life-cycle management of specialty chemicals and gases, providing refrigerants, blowing agents, fire protection agents, and carbon credit offsets to our customers around the world. With industry-leading recovery, reclamation, and gas processing technologies, A-Gas continues to lead the industry in developing cutting-edge solutions designed to protect the environment. For more information on the A-Gas environmental journey go to our website at https://www.agas.com/us/.

Summary

As the Distillation Process Manager at A-Gas, you will be responsible for overseeing and managing the safe and efficient distillation operations. This includes the various support processes around ISO tank management, HP/LP reclaim operations, supporting equipment processes with ISO purge and decant rigs, NCG units, dryer regen station, pumps, compressors, vacuum pumps and all elements of the distillation units. Your primary duties include leading and directing the distillation team, ensuring safe and efficient production operations, striving towards zero emissions, and maintaining compliance with industry regulations, group governance standards and local SOP's and work instruction. Key responsibilities encompass:

Leadership & Management:

• Team Leadership: Lead the distillation team with a focus on creating a safe, motivated, and engaged work environment. Foster a culture of accountability, continuous improvement, and collaboration within the team.
• Training & Development: Develop and implement training programs that ensure all team members are equipped with the necessary skills and knowledge. Regularly assess training needs and update programs as required.
• Scheduling & Resource Allocation: Develop and manage daily, weekly, and monthly schedules for staff and equipment to meet forecasted production targets and inventory goals. Optimize resource allocation to ensure maximum efficiency and productivity.
• Performance Management: Conduct regular performance reviews, set clear objectives, and provide ongoing feedback to team members. Address performance issues promptly and support career development through coaching and mentoring.

Operational Excellence:

• Process Management: Oversee the entire distillation process, ensuring all operations are executed efficiently and within defined parameters. This includes the management of ISO tank management, HP/LP reclaim operations, and other related equipment such as ISO purge and decant rigs, NCG units, dryer regen stations, pumps, compressors, and vacuum pumps.
• Optimization: Work closely with BE partners and local action teams to continuously monitor and optimize equipment performance. Use data-driven approaches to identify areas for improvement, aiming to maximize output while minimizing costs and waste.
• Capacity Planning: Ensure that the distillation unit operates at its rated capacity by analyzing production data, forecasting demand, and adjusting operations accordingly. Implement strategies to balance production loads and prevent bottlenecks.

Safety & Compliance:

• Safety Leadership: Serve as the primary safety advocate within the distillation unit, promoting a culture where safety is the top priority. Ensure all team members are trained in and adhere to safety protocols and procedures.
• Regulatory Compliance: Maintain strict compliance with industry regulations, including GMP guidelines, ISO 9001 & 14001 standards, and local environmental regulations. Regularly review and update SOPs and work instructions to reflect any changes in regulations or company policies.
• Environmental Stewardship: Strive towards zero emissions by implementing best practices in environmental protection and waste management. Monitor and report on environmental performance, taking corrective actions when necessary.

Quality Assurance:

• Quality Control: Ensure that all products meet or exceed regulatory, customer, and company quality standards. This includes overseeing quality control processes, from raw material inspection to final product testing.
• Documentation & Reporting: Maintain accurate and comprehensive records of quality assurance activities. Ensure all quality-related do