Senior Process Technician IM

Company Description

Gerresheimer is an innovative systems and solutions provider for pharmaceutical primary packaging, drug delivery systems, medical devices and associated service, and as such a strategic partner for the global pharma and biotech industry.
www.gerresheimer.com

Job Description

• Independently optimize injection molding processes using established methods (e.g., GMS) and implement improvements directly in production.
• Drive improvements in work processes and organizational workflows to enhance efficiency.
• Plan, organize, and execute workshops to share best practices and foster innovation.
• Qualify new tools, SGM systems, including handling and peripheral equipment, ensuring smooth integration into production.
• Document all process changes comprehensively and maintain accurate records.
• Conduct sampling for new start-ups and changes to ensure production readiness and quality.
• Perform root cause analyses and implement corrective actions for recurring issues, complaints, or deviations.
• Evaluate and process improvement suggestions to drive continuous development in the production environment.
• Collaborate with internal departments, such as tool service, quality assurance, TCC/SEC, assembly areas, and production coordination, to ensure seamless operations.
• Participate actively in Failure Mode and Effects Analyses (FMEAs) to identify and mitigate potential risks.
• Contribute to the development of SGM specifications, as well as tool and peripheral requirements.
• Supervise transfer projects independently, including taking on sub-project responsibilities as needed.
• Act as a technical point of contact for internal stakeholders, including plant and production management and customer-facing teams.

Qualifications

• Knowledge as it was imparted within the framework of a 3-year technical training, e.g. as a process mechanic for KKT, expanded by a relevant further training as a technician or master craftsman and deepened by targeted specialist training. 
• In-depth expertise in plastics process mechanics, with at least 5 years of professional experience in a comparable role.
• Extensive experience in injection molding production, including proven success in applying process analysis expertise.
• Advanced knowledge of process engineering principles and their practical application.
• Proficiency in IT systems, including MES, SAP, and MS Office.
• Strong technical aptitude with a deep understanding of production processes.
• Solid knowledge of quality methods and their integration into manufacturing workflows.
• Exceptional analytical thinking and the ability to evaluate complex scenarios effectively.
• Proficient in applying problem-solving techniques, even in dynamic and challenging environments.

Additional Information

•  12-hour shift (day/night)