Senior Engineer, Automation and Controls Engineer

THE ROLE  

Our Colorado Springs, CO site is seeking a Senior Automation and Controls Engineer to lead the design, development, and optimization of advanced automation systems for our flagship manufacturing facility. In this role, you will serve as a technical expert, driving complex automation projects from concept through implementation, ensuring safety, reliability, and scalability. You will mentor junior engineers, collaborate with cross-functional teams, and influence strategic automation initiatives.  

WHAT YOU'LL DO 

• Lead design and integration of advanced automation systems, robotics, and controls.  

• Write, debug, and optimize robot programs, PLC logic, and HMI interfaces to improve cycle time, reliability, and overall equipment effectiveness (OEE). 

• Develop and implement automated inspection systems utilizing vision, sensors, and gauging to verify part presence, orientation, dimensional accuracy, and cosmetic quality. 

• Lead internal system commissioning, validation, and acceptance testing. 

• Support root cause analysis and corrective actions for automation‑related downtime, quality issues, and system failures. 

• Drive equipment specification, vendor selection, and acceptance testing (FAT/SAT).  

• Conduct risk assessments, safety validations, and compliance checks.  

• Optimize automation for throughput, quality, and cost efficiency.  

• Troubleshoot complex control systems and implement advanced diagnostics.  

• Mentor and train engineers and technicians on automation best practices.  

• Collaborate with global teams to standardize automation platforms and processes.  

• Stay ahead of emerging technologies and recommend strategic improvements.  

WHAT WE SEEK 

• Bachelor’s degree in Mechatronics, Robotics, Electrical, or Mechanical Engineering (Master’s preferred).  

• Ideally 6-10 years of experience in industrial automation and controls engineering.  Candidates with 2-5 years of experience in automation and controls engineering are also welcome to apply.

• Excellent problem-solving, leadership, and communication skills.  

OUTSTANDING CANDIDATES WILL HAVE 

• Expert-level proficiency in PLC programming (Allen Bradley/Rockwell), HMI/SCADA systems, and motion control.  

• Experience with vision systems, AMRs/AGVs, and advanced material handling.  

• Strong background in robotics integration (Fanuc, ABB, or similar).  

• Deep understanding of industrial networks, safety systems, and standards.  

• Proven track record of leading large-scale automation projects.  

• Knowledge of MES integration and data analytics for smart manufacturing.  

• Familiarity with CAD tools (SolidWorks) and mechanical design principles.  

• Exposure to cleanroom automation and high-precision assembly processes.  

• Ability to influence automation strategy and drive continuous improvement.