Senior Manufacturing Engineer - TESAT GOV

TESAT is a world-leading manufacturer for satellite equipment. More than 1,100 employees develop, manufacture and distribute systems and equipment for satellite communications every day. The product range spans from the smallest space-specific components to modules, entire assemblies or payloads. As the world's premier provider and technology leader of in-orbit-verified optical communication terminals for data transmission via laser, TESAT has a strong focus on optical communications. At TESAT Government (TESAT Gov) you will be delivering optical communications tailored to meet the needs of the U.S. Government.

Position Summary

TESAT Government (an Airbus U.S. subsidiary), is seeking an experienced Senior Manufacturing Engineer to join our manufacturing team working on the establishment of the AI&T production line and project execution. TESAT Government, along with its parent, Airbus U.S., is a leading supplier of spacecraft equipment, technology and solutions to U.S. customers focusing on optical (i.e., laser) communications. The ideal candidate will be a self-starter with a strong test and manufacturing background with the drive to tackle complex and challenging opportunities and manage multiple projects simultaneously.

Why TESAT Government?

At TESAT Gov, you'll engage in meaningful, cutting-edge projects that significantly contribute to national security through advanced space-based optical communications. We emphasize skill variety, task significant, autonomy, and continuous professional growth, ensuring your role is not just a job, but an impactful career opportunity.

Position Responsibilities:

Manufacturing Engineering (40%)

• Lead Optical Communication Terminal (OCT) Manufacturing Process.
• Provide guidance and expertise in the selection and installation of new equipment and technologies.
• Perform all the necessary manufacturing engineering activities to develop, maintain, and evolve OCT products.
• Review manufacturing data and metrics to identify bottlenecks, inefficiencies, and areas for improvement to achieve on time delivery of quality products.
• Lead the creation and maintenance of work instructions, standard operating procedures, and process documentation.
• Identify and implement corrective actions to resolve manufacturing process problems through testing, evaluation, and analysis.
• Design, implement, and continuously improve manufacturing processes.

Integration and Test (30%)

• Ensure all manufacturing processes adhere to industry standards, including AS9100.
• Coordinate closely with multidisciplinary teams for system integration, validation, and verification.
• Work with cross-functional teams to ensure seamless integration OCT's to ensure product design is optimized for manufacturability.
• Develop and release documentation addressing processes for assembly, integration, and test of flight hardware and test equipment.
• Oversee tooling, equipment reporting, preventative maintenance, and tracking for test stations and GSE.

Risk Management (15%)

• Lead root cause analysis (RCAs) investigations and implement corrective actions.
• Engage in continuous monitoring of technical health to anticipate and resolve technical challenges.

Process & Internal Support (15%):

• Support evaluation of new business opportunities by conducting feasibility studies, performing technical assessments, and contributing analytical insights.
• Drive process improvement initiatives, enhancing internal documentation, methodologies, and team collaboration.
• Mentor and provide technical leadership and support to the manufacturing team, technicians, and cross-functional team members.
• Maintain knowledge of new and developing manufacturing technology, equipment, and applications; applies this knowledge to improve manufacturing processes.

Qualified Experience / Skills / Training:

Minimum Qualifications

• Bachelor's degree in Electrical Engineering, Manufacturing Engineering, or Aerospace Engineering.
• 5-10 years of experience in manufacturing, operations, or related field. An emphasis on space/aerospace manufacturing is a plus.
• Excellent analytical problem-so