Job Description Summary

The Prototype Fabrication Specialist will build, rework, repair, and test prototype aircraft generators, power conversion boxes, and wiring harnesses in a development and lab environment. This role supports new product introduction and technology maturation by converting engineering concepts and designs into high-quality hardware used in laboratory testing and demonstration. Position is located at the EPISCenter in Dayton, OH

Job Description

Roles and Responsibilities

• Prototype build, rework, and repair

  • Build, rework, and repair prototype aircraft generators, including stators, rotors, and associated subassemblies.

  • Build, rework, and repair power conversion boxes and related electro-mechanical assemblies.

  • Fabricate, assemble, and rework wiring and cable harnesses to support prototype systems and test setups.

  • Perform hands-on assembly, integration, and troubleshooting of prototype hardware in an R&D and lab environment.

• Installation, test, and support equipment

  • Install, instrument, and prepare prototype hardware for laboratory and rig testing.

  • Build, install, and test support equipment, including but not limited to circuit boards, cable harnesses, test fixtures, and hydraulic or pneumatic support systems.

  • Operate standard lab and shop equipment (hand tools, power tools, meters, oscilloscopes, test stands) to support development testing.

• Technical interpretation and execution

  • Read, interpret, and apply electrical schematics, mechanical drawings, assembly drawings, and wiring diagrams to complete assigned tasks.

  • Leverage prior designs, build records, and best practices where appropriate to improve quality and efficiency.

  • Provide feedback to engineers and designers on design-for-assembly, manufacturability, and serviceability based on hands-on build experience.

• Collaboration, communication, and documentation

  • Communicate status, technical issues, and risks clearly and promptly to project leaders, engineers, and management.

  • Work closely with engineering, test, and manufacturing teams to clarify requirements and resolve technical issues.

  • Document build steps, test setups, test results, and nonconformances in accordance with internal procedures.

  • Maintain accurate records, travelers, and build logs to ensure traceability and repeatability.

• Safety, quality, delivery, and cost

  • Follow all safety procedures, lab practices, and EHS requirements when working with high voltage, rotating machinery, and test equipment.

  • Ensure work is performed on schedule, within budget, and to required quality standards.

  • Support continuous improvement activities in the lab, including 5S, standard work, and process improvements.

Required Qualifications

• Associate’s Degree in a technical field (electro-mechanical, electronics, industrial, or related) from an accredited institution and a minimum of 2 years of experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance;

• Or a high school diploma or GED with a minimum of 4 years of military or industrial experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance.

Desired Characteristics

• Hands-on electro-mechanical experience in the fabrication, design, development, or maintenance of power generation equipment (generators, motors, alternators, or similar rotating machinery).

• Familiarity with IPC standards such as IPC-J-STD, IPC-610, and IPC-620 for soldering and cable or harness assembly.

• Ability to organize, clarify, and interpret technical requirements from drawings, specifications, and procedures.

• Technical writing experience, including the ability to document build procedures, test setups, and test results clearly.

• Experience using AutoCAD or other CAD tools to review drawings, mark up changes, or support simple layout updates.

• Strong oral and written communication skills with a demonstrated ability to work effectively in a cross-functional team environment.

• Proficiency with MS Office tools (Excel, Word, PowerPoint, Outlook) for reporting and communication.

• Light machining and sheet metal experience (drilling, tapping, cutting, basic fixture fabrication) preferred.

• Motor or generator winding experience is a strong plus.

• Demonstrated hands-on,