Composite Technician

SUMMARY

The Composite Technician is responsible for refurbishing aircraft interior composite components—specifically customer-facing surfaces such as sidewall panels. This role involves executing detailed, multi-step repairs to restore panels to a high-quality finish that meets strict regulatory and aesthetic standards. The Composite Technician will work hands-on with advanced composite materials and play a critical role in preparing components for final installation at the aircraft.

ESSENTIAL FUNCTIONS

• Refurbish aircraft sidewall panels by following a defined repair process including delamination, inspection, patching, filling, sanding, thermoforming, and final assembly.
• Remove existing laminate, inspect substrate for defects, and complete necessary structural or cosmetic repairs.
• Prepare surfaces by filling cracks and gouges, sanding smooth, and ensuring readiness for thermoforming.
• Apply heat and pressure to bond new laminate using thermoform presses, ensuring strong adhesion and proper alignment.
• Reinstall plastic subcomponents such as window reveals and surrounds prior to packaging.
• Perform detailed inspections at various stages to ensure adherence to quality standards and customer requirements.
• Document all work in repair logs and inspection reports accurately and consistently.
• Support packaging and logistics functions to ensure repaired panels are protected and ready for delivery to the aircraft installation site.
• Follow safety protocols and maintain cleanliness and organization in the work area.
• Communicate and collaborate with Quality, Engineering, and Inventory teams to resolve repair and material issues as needed.

KNOWLEDGE

• Composite materials such as fiberglass, resins, adhesives, and thermoform laminates.
• Structural and cosmetic repair techniques specific to interior aircraft panels or similar surfaces.
• Vacuum bagging, laminate application, and curing processes.
• Surface prep methods including patching, filling, and sanding for a smooth finish.
• Technical drawings, blueprints, and repair instructions.

COMPETENCIES

• Exceptional attention to detail for surface quality and adhesion verification.
• High manual dexterity and craftsmanship in sanding, patching, and trim work.
• Strong problem-solving skills, especially when identifying or correcting bonding issues.
• Clear communication and documentation abilities.
• A methodical, process-oriented mindset with commitment to safety and quality.
• Ability to work independently and meet deadlines in a fast-paced environment.

EXPERIENCE AND EDUCATION

• Required:
  • High school diploma or GED required
  • Hands-on experience in surface treatment or repair of composite or fiberglass components.
  • Proficiency with sanding, patch repair, and filling techniques.
  • Familiarity with thermoforming or heat-activated laminate bonding.
• Preferred:
  • Backgrounds in auto body repair, scratch/ding reconditioning, or fiberglass/boat hull restoration.
  • Experience with customer-facing panel refurbishment or cabin interior components.
  • Prior work in a regulated aerospace or repair station environment.
  • Technical school or trade certification in composites, auto body repair, or surface finishing.
  • A&P license or related certifications.

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