Process Engineer and Digital Twin Lead - Aerospace

Process Engineer and Digital Twin Lead - Aerospace

Shelby, NC

As an Process Engineer and Digital Twin Lead - Aerospace, you will be responsible for developing a plant simulation that integrates two complementary simulation domains: (1) Discrete Event System simulation (DES) representing plant operations and material flows, and (2) physics-based process simulation representing unit operations and process behavior. Together, these will form a synchronized, executable digital twin supporting design, commissioning, and operations. Additionally, you will troubleshoot plant process systems, identify and optimize critical process variables, and maintain process documentation. With a focus on the continuous improvement of manufacturing unit operations, we can achieve best-in-class safety, quality, productivity, cost, and customer service standards.

This is an onsite role at our Shelby, North Carolina location, and report directly to the Engineering Manager.

Responsibilities:

• Be actively engaged in safety; participate in site safety programs and ensure operational discipline and compliance with both company and regulatory safety standards and requirements.
• Provide engineering support to improve manufacturing unit operations process flows, process capability, production yields, overall cost of goods sold, equipment reliability, waste minimization, and EH&S improvements through data-based decision making.
• Lead development of site digital twin and maintain model through future site expansions. Link DES and physics-based simulations through co-simulation or orchestration layers to enable closed-loop, time-synchronized execution. Ensure consistent data exchange between flow-level and process-level models.
• Provide day-to-day support to the manufacturing unit operations teams including the observation and analysis of production runs, root cause investigation of off-standard production runs, and the development of sustainable corrective actions.
• Maintain and/or identify ways to improve the quality of our products, and adherence to quality standards, through continuous process improvement, DOEs, and operating procedure enhancement.
• Be the technical liaison between new product development initiatives and the integration of them into manufacturing unit operations.

Qualifications:

• Only U.S. Citizens, Green Card holders, and political asylees or refugees are eligible to apply
• Bachelor's Degree in an engineering discipline, or equivalent.
• 2+ years plant simulation experience
• 3 + years process manufacturing engineering experience, preferably in a chemical plant or discrete manufacturing operation.
• Lean manufacturing and/or six sigma experience preferred.
• Experience with industrial data systems (IoT, SCADA, MES)

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PPG offers comprehensive benefits such as Health, Dental, Life, Retirement Plan, Paid Vacation & Holidays, Employee Assistance Program (EAP), Disability/Leave, and other Voluntary benefit offerings. Actual benefit offerings confirmed at the time of hire.

About us: 

PPG: WE PROTECT AND BEAUTIFY THE WORLD™ 

Through leadership in innovation, sustainability and color, PPG helps customers in industrial, transportation, consumer products, and construction markets and aftermarkets to enhance more surfaces in more ways than does any other company. To learn more, visit www.ppg.com and follow @PPG on X. 

The PPG Way 2030  

We are customer champions 

Proactive. Bold. Trustworthy. Everything we do starts with our customers. We listen, move fast and don’t stop until we solve their biggest challenges. When our customers win, we all grow. 

We act with purpose and speed 

Agile. Data-driven. Empowered. We take smart risks to stay ahead of the competition. We work proactively with agility, using quality data to develop solutions that create value.  

We are excellent operators 

Productive. Collaborative. Accountable. No matter our role, we identify problems, take ownership and always bring solutions. We are both proactive and responsive to drive continuous improvement and deliver results. We support our frontline, the faces of PPG to our customers.   

We compete to win 

Future-focused. Driven. Ambitious. We are passionate about growing our business and winning with our customers. We deliver results, embrace new technologies and leverage agility and speed as strengt