Director of Process Engineering

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The Director of Process Engineering is responsible for leading the development, optimization, and scale-up of manufacturing processes to support Mott Corporation's growth across Semiconductor, Aerospace & Defense, and Industrial markets. This role drives process stability, improves yield and cost performance, and ensures successful industrialization of new products.

Reporting to senior operations leadership, the Director will lead a team of process engineers and collaborate closely with Operations, R&D, and Quality to deliver reliable, scalable manufacturing processes for highly technical and mission-critical applications.

Key Responsibilities

1. Market-Aligned Process Development

Lead process engineering efforts aligned to Mott's three core markets, ensuring each manufacturing environment meets its unique requirements:

• Ultra-high purity, contamination-free manufacturing for Semiconductor customers
• High-reliability and regulated production for Aerospace & Defense programs
• Efficient, scalable production for Industrial markets
• Ensure all processes meet customer, regulatory, and product performance requirements
• Drive alignment between process capability and market-specific technical demands

2. Process Optimization & Manufacturing Support

Own process performance metrics and drive continuous improvement across all assigned manufacturing areas:

• Yield and First Pass Yield (FPY) improvement
• Throughput optimization and cycle time reduction
• Scrap and rework reduction programs
• Lead root cause analysis and structured problem-solving for manufacturing and quality issues
• Standardize and document processes, work instructions, and best practices

3. New Product Introduction (NPI) & Scale-Up

Partner with R&D and cross-functional teams to accelerate new product industrialization:

• Lead Design-for-Manufacturability (DFM) reviews and production readiness activities
• Support transition from R&D to production, ensuring robust and repeatable processes
• Implement and enforce APQP, PFMEA, and process validation disciplines
• Collaborate across functions to accelerate time-to-market for new programs

4. Process Capability & Technology Development

Drive advancement of core manufacturing technologies:

• Develop and improve manufacturing processes in advanced materials processing (e.g., powder metals, sintering, purification)
• Optimize precision machining and fabrication capabilities
• Enhance cleaning and assembly processes for high-spec environments
• Support evaluation and implementation of new equipment, tooling, and automation
• Drive continuous improvement in process capability and repeatability

5. Continuous Improvement & Performance Management

• Lead Lean and Six Sigma initiatives to improve productivity and reduce cost
• Establish process KPI dashboards and drive accountability to performance targets
• Identify and execute cost-out and efficiency improvement initiatives

6. Team Leadership & Development

• Lead, coach, and develop a team of Process Engineers
• Build technical capabilities aligned to Semiconductor, A&D, and Industrial needs
• Foster a culture of ownership, accountability, and continuous improvement
• Partner with leadership to recruit and retain top technical talent

7. Cross-Functional Collaboration

This role demands tight integration with the broader organization:

• Operations — support daily manufacturing execution and escalation resolution
• R&D / Engineering — ensure smooth technology transfer and DFM alignment
• Quality — ensure process control, validation, and regulatory compliance
• Engage in customer-facing technical discussions for complex applications as needed

Key Performance Metrics

Key Metric Description

Yield / FPY Improvement