Process Engineer (Aerospace Industry)

Company Description

Company Description

Chromalloy is a global engineering & solutions company.  We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines.  We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world. 

Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers.  Be part of something bigger with Chromalloy.

Job Description

This role is within the Chromalloy New York Engineering Organization. This role reports to the Process Engineering Manager.    

The role will support the assigned special processes that fall under disciplines within the manufacturing and repairs of high-pressure turbine airfoils and duct segments. Special processes include but not limited to thermal spray coatings (APS, LPPS), overlay coatings (EBPVD), diffusion coatings (VPA, pack cementation), electroplating (precious metal plating), specialty welding, machining, laser processes, EDM, heat treatment, braze, chemical cleaning, acid stripping and automation. The process engineer will be responsible for supporting ongoing production needs, developing new processes, improving existing processes associated with coating technologies. He/she will report regularly on project updates, lead, or participate in customer meetings, communicate with various organizations including Quality, Operations, Customer Support, ECOE in a matrix structure.

Must be willing to work onsite in Orangeburg, NY. No work from home option available.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

The duties and responsibilities regularly performed in this role include, but are not limited to:

• Develop and standardize processes and parameters in the assigned special process area.  
• Special processes include but not limited to thermal spray coatings (APS, LPPS), overlay coatings (EBPVD), diffusion coatings (VPA, pack cementation), electroplating (precious metal plating), specialty welding, machining, laser processes, EDM, heat treatment, braze, chemical cleaning, acid stripping and automation.
• Ensure that processes meet quality requirements and operational objectives.
• Publish technical reports, assist in development of work instructions, operator training material on special process procedures in the assigned technical area.
• Lead problem solving teams and conduct RCCAs on equipment and process related issues addressing manufacturing challenges.
• Assist in equipment and process troubleshooting.
• Challenge the status quo. Recommend and initiate changes in the present processes and/or equipment to improve safety, quality, productivity.
• Support new program launches and acceptance of new processes. Monitor daily quality and productivity results, react to problems as they occur.
• Participate in design reviews with product engineers and repair development engineers.

Hiring Range: $87,000- $121,275

Qualifications

EDUCATION AND WORK EXPERIENCE:

• Degree in Metallurgical, Materials, Chemical, Aerospace or Mechanical Engineering preferred.
• Other disciplines from an accredited university or college also considered.
• 3 years or more experience in a manufacturing or similar environment
• Knowledge of gas turbine manufacturing processes such as thermal spray, EBPVD, diffusion coatings, precious metal plating, heat treatment, chemical cleaning and stripping is preferred.
• Experience with robotic programing, PLC, automation, and control systems is desirable.
• Experience in the aviation industry is preferred.
• Experience with superalloy metallurgy is preferred.
• Working knowledge of six sigma methodologies is desirable.
• Authtorized to work in the United States

CRITICAL SUCCESS FACTORS FOR THIS ROLE

• Ability to interpret engineering drawings and specifications.
• Strong technical and effective communication in English, both written and verbal, are essential for success in this role
• Adherence to safety standards and processes
• Strives to understand the business impact of internal projects/decisions; seeks guidance from experts and other functions when making decisions of potentially high impact.
• Taking ownership of commitments and con