Controls Engineer (Overhead Crane Systems)

Job Title: Controls Engineer (Overhead Crane Systems) 
Location: Ashland, VA (Onsite)
Shift: 1st Shift
Job Type: 6-Month Contract-to-Hire
Pay Rate: Starts at $39+ (depending on experience)

Qualdoc is seeking an experienced Controls Engineer to support the design, development, and optimization of electrical control systems for overhead cranes and lifting equipment. This is a full-time, onsite role based in Ashland, VA.

This position requires a higher level of expertise in automation, controls integration, and system troubleshooting, with a strong focus on ensuring safe, efficient, and compliant crane operations. The Controls Engineer will play a key role in both new system design and modernization of existing crane systems.

Key Responsibilities

Controls Design & Development

• Design and develop electrical control systems for overhead cranes and material handling equipment
• Create and review PLC programs, HMI interfaces, and control logic for crane motion systems
• Develop detailed electrical schematics, wiring diagrams, and panel layouts
• Select and integrate components such as VFDs, relays, sensors, and safety systems
• Ensure compliance with CMAA, NFPA 70 (NEC), and ASME B30 standards

System Integration & Commissioning

• Lead and support installation, commissioning, and startup of crane control systems
• Configure and troubleshoot PLCs, VFDs, and communication networks
• Perform system testing, validation, and performance optimization

Troubleshooting & Support

• Diagnose and resolve complex electrical and controls issues in crane systems
• Provide technical support for field service teams and maintenance personnel
• Assist with system upgrades, retrofits, and modernization projects

Collaboration & Continuous Improvement

• Work closely with mechanical engineers, project managers, and technicians
• Provide mentorship and technical guidance to junior engineers or technicians
• Support continuous improvement initiatives to enhance system reliability and efficiency

Required Qualifications

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)
• 5+ years of experience in controls engineering, preferably in overhead cranes or heavy industrial systems
• Strong experience with:
• PLC programming (Allen-Bradley, Siemens, or similar)
• HMI/SCADA systems
• VFDs and motor control systems
• Ability to design and interpret electrical schematics and control systems
• Experience with industrial communication protocols (Ethernet/IP, Modbus, etc.)
• Strong understanding of crane motion control (hoist, trolley, bridge)
• Familiarity with CMAA, NEC, and ASME standards

Preferred Qualifications

• Experience with crane automation, anti-sway systems, or load monitoring systems
• Background in system integration and commissioning in industrial environments
• Strong analytical and problem-solving skills
• Ability to work in industrial settings and at heights when required
• Excellent communication and teamwork skills