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Sr. Mechanical Design Engineer

Intuitive
United Statesfull_timeVerifiedPosted 12 Jun 2025

About the role

Company Description

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Job Description

Intuitive Surgical designs and manufactures highly complex mechanical systems for use in surgery. The Mechanical Engineer is responsible for developing, documenting, and validating new product designs, as well as improving existing designs to meet the needs of our customers

Essential Job Duties

  • Design, develop and document components and assemblies for novel robotic laparoscopic energy/ablation instruments.
  • Utilize engineering fundamentals to analyze a problem, brainstorm potential solutions and conduct empirical confirmation of designs.
  • Create new product architectures for next generation of reusable and disposable instruments.
  • Conceptualize and analyze complex electro mechanical assemblies, create theoretical models, conducts empirical confirmation & performs computer assisted simulations
  • Design and Develop mechanical parts and assemblies, with careful consideration for mechanical design, kinematics, materials (plastics & metals) and stress analysis.
  • Develop testing fixtures to perform verification and validation testing of a production-level components and products.
  • Collaborate with supplier engineers and vendors to optimize component DFM (injection molded and machined) required for high volume manufacturing.
  • Create product functional and design specifications. Performs DFMEA on parts that are designed.
  • Working collaboratively within multi-disciplinary teams to define requirements for new and current designs.
  • Develop automated scripts to test new designs, fluent in use of tools such as Matlab, Anysys and Analyze and test product designs.
  • Develop Design History Files per FDA requirements, understands FDA product design DOP.
  • Shepherd projects through the design control process (design specification, design review, risk analysis, etc.), and support New Product Introduction personnel in initial builds (procurement, assembly, troubleshooting).
  • Investigate and establish root cause of both latent and emerging design, manufacturing or material defects.
  • Assess field reliability data to evaluate and improve existing product designs.
  • Provide mechanical engineering sustaining support for resolution of manufacturing and field issues.
  • Perform technical design reviews to solicit feedback on design progress.

 

    Qualifications

    Qualifications

    Required Skills and Experience

    • Very exceptional analytical aptitude with an emphasis on theoretical fundamentals
    • High Proficiency using software like 3D CAD to design mechanisms; SolidWorks preferred (3D design & surfacing), Matlab, Finite Element Analysis (such as Ansys/ Pro Mechanica)
    • Exceptional prototyping skills, quick turn around concepts into prototypes
    • Programming in Matlab to interface with electro-mechanical assemblies and perform data analysis
    • Experience with all phases of the product development lifecycle, including design, debugging, verification, qualification, implementation, and transfer.
    • Machining & high-volume injection molding experience a plus
    • Comfortable in examining electrical assemblies and sensors
    • Comfortable with all phases of the product development lifecycle including design, implementation, debugging, verification,

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    Company

    Intuitive

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