Sr. Stress Engineer
AEVEXAbout the role
<p>The <strong>Senior Stress Engineer</strong> at AEVEX Aerospace is responsible for analyzing primary & secondary aircraft structures to show compliance with FAA 14CFR Part 23 & Part 25 regulations. These analyses include loads development, classical hand calculations, Finite Element (FEM) modeling, fatigue & damage tolerance assessment and testing of aircraft modifications involving both metallic & composite structure and are thoroughly documented in formal structural substantiation reports.</p> <p><strong>Essential Functions: </strong></p> <ul> <li>Provides stress analysis of metallic & composite structures using classical hand calculations and finite element modeling (FEM) with advanced meshing techniques</li> <li>Performs loads develop in support of static, dynamic and fatigue & damage tolerance assessments</li> <li>Develops Fatigue & Damage Tolerance (F&DT) reports</li> <li>Other functions may include basic thermal analysis, basic aero-elastic flutter, dynamic response, non- linear analysis, pre- and post-test analysis, structural optimization, and software programming</li> <li>Completes stress notes & develops macros using Excel and Mathcad or similar software</li> <li>Documents analyses in formal structural substantiation reports and other airworthiness documents</li> <li>Contributes to FAA STC Project Specific Certification Plans (PSCP)</li> <li>Interfaces with Design Engineers to determine structural load paths and design optimization</li> <li>Reviews & approves engineering drawings & reports • Attends design reviews as necessary</li> <li>Regular and reliable attendance on a full time basis [or in accordance with posted schedule].</li> <li>Responsible for exhibiting professional behavior with both internal and external business associates that reflects positively on the company and is consistent with the company's policies and practices.</li> <li>Embodies AEVEX’s cultural values and aligns daily actions with department goals and company culture.</li> </ul> <p><strong>Qualifications and Competencies: </strong></p> <ul> <li>Ability to obtain and maintain a Secret Security Clearance (US Citizenship required)</li> <li>Familiarity with resources such as MMPDS, Bruhn, Roark, etc., aircraft fasteners, materials, sheet metal assemblies, machined fittings, composites (fiberglass/carbon fiber), and honeycomb and solid laminate construction</li> <li>Knowledge of and familiarity with 14 CFR Part 23 and Part 25 structures regulations</li> <li>Strong foundation in technical skills, such as stress analysis, FEM, and solid modeling.</li> <li>Solid understanding of engineering mod
Apply for this role
Generate a tailored application kit with a matched cover letter, interview prep, and CV highlights — in under 60 seconds.
Apply Now →Generate Application KitFree account required — sign up in 30s