Technician - Mechanical Operation

 

 

 

Position Title: [[Technician - Mechanical Operation]]

 

 

 

POSITION

:

Fitter

REPORTING TO

:

Manager  (Maintenance and Engineering)

 QUALIFICATION

:

ITI Fitter / Dip Mechanical

EXPERIENCE

:

2-7 years in Hardcore Mechanical Maintenance only   (MEE preferable)

AGE

:

23- 28 Years

COMPETENCIES

A)

Functional Competencies:

 

 

1. He  must have exposure and knowledge of  pumps, valves, bearings, conveyer belt, gear boxes, lubricant used in bearing and pump, gear box, vacuum pumps,  alignment setting, compressors & components  and its maintenance, reasons for bearing failure etc
2. He must have knowledge of preventive maintenance, benefits of preventive maintenance and various types of predictive maintenance methodologies
3.  Exposure and knowledge of Multiple Effect Evaporator (MEE) preferable.
4. He should have basic knowledge in computer applications like MS office (Outlook, Word, Excel)

B)

Behavioral Competencies:

 

 

1. Sharp analytical and decision making skill
2. Communication & Presentation
3. Team Work

JOB DESCRIPTION

JOB OBJECTIVE

:

To carry out mechanical maintenance to MEE plant, keeping equipment running at optimum efficiency with minimum costs. Undertake maintenance that minimizes downtime & follow up to prevent reoccurrence.

 

 

 

1

Planned maintenance

 

1. Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements. Locates sources of problems by observing mechanical devices in operation; listening for problems; using careful measuring and testing instruments– report using CMMS package (SAP)
2. Carry out follow up work (visual and PM checks) as scheduled on CMMS (SAP)
3. Carry out lubrication to plant as schedule
4. Carry out routine adjustments to prolong equipment life
5. Fabricates (welding) repair parts by using machine shop instrumentation and equipment.
6. Maintains equipment, parts, and inventories, anticipating needed equipment, parts, and supplies; placing work order in SAP.

 

 

1. Prepares mechanical maintenance reports by collecting, analyzing, and summarizing information and trends.
2. Identify opportunities to improve equipment performance
3. Carry out predictive maintenance activities like vibration monitoring etc on moving mechanical parts like gearboxes, bearings etc

 

2

Breakdown maintenance

 

1. Attend all breakdowns and undertake repairs as required. Trouble shooting should be fast and effective
2. Feedback to AM (maintenance) for any follow-up required and help in identification of the root cause of the problems
3. Maintains equipment, parts, and inventories, anticipating needed equipment, parts, and supplies; placing work order in SAP.
4. Recommend materials to be absorbed in stores inventory.
5. Check quality of delivered mechanical spares required to complete maintenance in time
6. Contributes to team effort by accomplishing related results as needed.

 

3

Engineering Improvements

 

1. Propose improvements to increase efficiencies/ improve safety standards
2. Carry out approved improvements
3. Be part of start-up teams in engineering projects as required

4

Safety

 

 

 

1.  Undertake all maintenance tasks safely with appropriate PPE & procedures
2. Adhere to safe working practices such as working at height regulations like all equipment / motor covers are fitted securely
3. Ensure equipment is correctly isolated (LOTO procedures) when maintenance is carried out
4. All floors are kept dry to minimize slips
5. Identify & report any unsafe working conditions/ machine faults
6. Propose plant improvements in terms of safety and carry out the same once approved
7. Carry out regular safety inspections of working areas
8. Complete tools reconciliation in shift
9. Maintain safe and clean working environment by complying with procedures, rules, and regulations

5

General Maintenance

 

 

1. Keep workshop tidy & ready for maintenance repairs
2. Assist with electrical tasks as required.
3. Perform any other reasonable work related tasks as instructed by Engineering Executive.
4. Ensuring workability of all kinds of tools including portable tools

             

 

 

 

McC