Sr. Manufacturing Engineer

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!  

This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.

As a Manufacturing Engineer, you will translate engineering intent, drawings, and configurations into operational steps and processes to produce fully functional hardware at scale. Responsibilities include supporting builds, translating engineering definitions into manufacturing work instructions, and developing/qualifying new technology. Supporting the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities include but are not limited to:

• Translate engineering drawings, d into fully functional hardware.
• Define how to prepare hardware for test, qualification, and flight.
• Identify, develop, and deploy new manufacturing methods (or refine existing) to improve quality, reduce cost, and optimize build schedule.
• Conduct Failure Mode and Effects Analysis (FMEA) studies to strengthen the feedback loop between design, build, and test.
• Design proper material handling and packaging to protect hardware throughout the build and test process.
• Develop manufacturing work instructions to clearly define the following manufacturing process: receiving inspection, fabrication, assembly, integration, test, and refurbishment.
• Create in-build redlines and recommend engineering changes to improve design.
• Closely manage cost, quality, build sequence, and schedule of hardware throughout the entire manufacturing process.
• Perform engineering drawing review and provide final approval for manufacturing.
• Lead Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews.
• Develop process control measures and evaluation through statistical analysis.
• Disposition and support non-conformance repair and rework activities.
• Perform root cause analyses when non-conformances and escapes are identified and deploy corrective actions.
• Design, procure, install, and integrate custom manufacturing equipment.
• Interface with external suppliers and manufacturing partners to ensure that hardware and equipment is manufactured, processed, packaged, and delivered properly, on time, and on budget.
• Manage hardware configuration and maintain pedigree throughout the entire build and test process

Minimum Qualifications:

• Bachelor of Science in Mechanical, Manufacturing, Industrial, Electrical, Chemical, or Aerospace Engineering. 
• 10 or more years direct manufacturing and manufacturing engineering experience. 
• Understanding of engineering fundamentals for mechanical design and manufacturing including solid understanding of GD&T. 
• Proficiency in business and engineering software (CAD, PLM, Scheduling, MSOffice, Windchill, etc). 
• Ability to develop processes compliant to industry quality systems such as AS9100. 
• Attentive and responsive with strong verbal and written communication skills. 
• Experience with Design for Manufacture and Assembly (DfMA) 
• A demonstrated ability to work cooperatively with teams of skills across large geographic distances. 
• Must be physically able to: support production floor activities; climb stairs and work in small areas; lift and carry 40 lbs.