Senior Tooling Engineer (Casting)

About us

 

We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people.

 

Forward. For all.

 

Group Summary

 

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

 

About the Role

Cosma Casting specializes in High Pressure Die Casting (HPDC) that designs and builds medium to large aluminium die-cast automotive components and operates in Germany, UK, Poland and US.

Senior Tooling Engineer is responsible for managing the cast and trim tool design support, gating, runner and cooling design, casting analysis used for production and prototype tooling for casting divisions.

The requirements listed below are representative of the knowledge, skill, ability and essential duties required to successfully perform this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions

Your Responsibilities

• Calculate and design cooling system to ensure best part quality and optimal cycle time.
• Develop and maintain global die standards to: 1. Improve production performance (net casting rate), 2. Optimize casting yield and, 3. Minimize tooling costs / good casting.
• Implement proactive engineering tools approach (FMEA, Risk assessment and Lessons learned) to achieve first time pass (FTP) for all new launches.
• Apply Design for Manufacturability (DFM) principles to evaluate product and tooling design feasibility.
• Finalize product design and technical specifications with customer for achieving target productivity, quality, cost and delivery.
• Coordinate with divisions to correlate with the original design assumptions and document the lessons learned.

Who we are looking for

• Bachelors in engineering with 10 years of related experience in the high pressure die castings in the automotive industry.
• Flexible to travel overseas; eligibility to work globally.
• Work collaboratively to achieve project/company goals.
• Good interpersonal skills with “hands on” problem solving expertise.

Your preferred qualifications

• Die Design, Runner & Cooling Design experience
• High pressure die cast process principles
• Die Cast Gating and Runner design
• Die cast cooling design and tooling standards
• Knowledge of Casting Simulation tools (Magma soft / Flow3D) are preferred.
• Very good English.

What we offer

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Site Benefits

• Training programs and internal development opportunities
• Profit participation program
• Employee & Family assistance program

Awareness. Unity. Empowerment.

At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications