Motor Test Engineer

 

Position Title: Test Engineer
Department: Test & Integration
Reports To: Product Test Manager

Position Overview

The Test Engineer will play a critical role in the testing, evaluation, and validation of electric motors and their associated control systems, including integrated Variable Frequency Drives (VFDs). This individual will be responsible for developing and executing comprehensive test procedures, recording and analyzing data, and providing detailed performance reports. The role demands a high level of technical proficiency in both software and hardware testing environments, with a focus on automation, data acquisition, and the use of advanced diagnostic tools to ensure high-quality results.

The Test Engineer will design and implement test algorithms to measure and assess key motor performance parameters, such as torque, speed, efficiency, power factor, and thermal behavior under various load conditions. Proficiency in LabVIEW and TestStand is essential for automating test processes, streamlining data collection, and ensuring consistent and reliable results across various testing environments. This role also involves monitoring power quality metrics, including harmonics and Total Harmonic Distortion (THD), to ensure compliance with relevant standards.

Additionally, the Test Engineer will collaborate closely with the Design, Production, and Quality Assurance teams to troubleshoot issues, provide feedback for product improvements, and refine testing methodologies. The role may also involve participating in continuous improvement initiatives and contributing to the development of new testing strategies to optimize motor and drive system performance. Strong analytical skills, problem-solving abilities, and a commitment to maintaining safety and quality standards are key to success in this role.

Key Responsibilities

• Conduct testing on electric motors with integrated VFD, including performance, durability, and thermal testing.
• Set up and operate test equipment and instrumentation, ensuring accurate and precise measurements.
• Collect, record, and analyze test data using LabVIEW and TestStand software.
• Develop and implement test procedures and algorithms to optimize testing efficiency.
• Maintain detailed and organized test logs, data sheets, and reports.
• Troubleshoot and resolve issues with test equipment and test setups.
• Collaborate with Engineers to interpret test results and suggest improvements or modifications.
• Ensure compliance with safety regulations and maintain a clean and orderly lab environment.
• Participate in continuous improvement initiatives to enhance testing efficiency and accuracy.
• Perform routine maintenance and calibration of lab equipment.

Competency Levels

Level 1 - Entry Level

• Experience: 0-2 years of relevant experience.
• Proficiency: Basic understanding of electric motors and VFDs, introductory knowledge of LabVIEW and TestStand.
• Responsibilities:
• Assist Senior Engineers in testing procedures and data recording.
• Follow established test procedures and protocols.
• Perform basic troubleshooting and maintenance tasks.
• Assist in the development of simple test algorithms under supervision.
• Adhere to safety protocols and standard operating procedures.

Level 2 - Intermediate Level

• Experience: 2-5 years of relevant experience.
• Proficiency: Strong understanding of electric motors and VFDs, proficient in LabVIEW and TestStand.
• Responsibilities:
• Independently conduct and oversee testing procedures.
• Analyze test data and prepare detailed reports.
• Develop and implement test procedures and protocols.
• Design and optimize test algorithms for improved testing efficiency.
• Perform advanced troubleshooting and maintenance of test equipment.
• Mentor and provide guidance to Level 1 engineers.

Level 3 - Senior Level

• Experience: 5+ years of relevant experience.
• Proficiency: Expert understanding of electric motors and VFDs, advanced proficiency in LabVIEW and TestStand.
• Responsibilities:
• Lead complex testing projects and ensure timely completion.
• Interpret test results and provide insights for product development.
• Develop innovative testing methods and advanced test algorithms.
• Oversee the maintenance and calibration of all lab equipment.
• Train and supervise L