Sr. Facilities TPM Engineer

Our vision is to transform how the world uses information to enrich life for all.

Micron Technology is a world leader in innovating memory and storage solutions that accelerate the transformation of information into intelligence, inspiring the world to learn, communicate and advance faster than ever.

Manage the implementation of TPM and lean methodologies and tool adoption across all facilities equipment at the Manassas Virginia site

• Proliferate standardized Value Stream Mapping methodology to identify bottlenecks, key sources of wastes, key drivers to cycle time
• Oversee the generation of Utilization/ Overall Equipment Effectiveness (OEE) waterfall charts to identify key sources of losses and improvement opportunities
• Define and support labor productivity analysis e.g. Touch-time, MMR, spaghetti charts to improve technician efficiency and reduce operational errors
• Oversee the multiyear deployment of the global TPM program including but not limited to 6S, CIP, MPEO, Kanban, Parts Function Card, Sensor Card, AV/VR – HoloLens, SMED, Tool Matching, Maintenance prevention, Predictive analytics.

Serve as the key integrator between central and site functional teams in developing, driving and communicating progress for critical TPM improvement initiatives.

• Ensure TPM core teams facilitates lean diagnostics and design of improvements, integrating key inputs from central and site functional teams.
• Develop overall view of critical initiatives and impact to key performance indicators.
• Provide visibility on program status, including key milestones with clear ownership.
• Trigger interventions to ensure program are on-track towards targets.
• Support regular cadence on reports/ meetings with senior leadership, including deep dives for weekly/ monthly reporting and ad-hoc senior management reports.

Increase core team competency of TPM practices by co-developing a comprehensive TPM training program for new team members with standardized Lean approaches and tools.

• Co-develop comprehensive training material and immersive training plan for new Lean practitioners reporting to the Lean manufacturing team, leveraging expertise from our Facilities Central Teams
• Inspire and motivate budding TPM practitioners to inculcate the spirit of continuous improvement, to build a culture of learning and growth.

Partner with senior leadership to build a world-class work environment for team members.

• Exercise leadership through example, especially through difficult or ambiguous situations
• Drive fact-based decision-making with focus on data analysis and communication.
• Encourage the obligation to dissent, where team members are expected to voice their objections.
• Ensure integrity and clarity in communication, to develop culture of transparency.
• Provide visibility on performance measures, to ensure team members are clear on incentives for good performance.
• Build strong collaboration and communication between facilities team and fab manufacturing and engineering teams.

Requirements

• Bachelor’s Degree/master’s in engineering or science subject area or equivalent work experience
• Minimum of 10 years working of semiconductor engineering experience
• Proven track record of deploying TPM/lean methodology to improve equipment performance.
• Proven ability in managing direct reports; experience in building new teams desired.
• Proven ability in project and/or program management
• Background in Overall Equipment Effectiveness (OEE) and/or TPM/Lean manufacturing fundamentals
• Excellent analytical, fact-based decision-making skills
• Excellent interpersonal skills and demonstrated ability to communicate effectively at all levels within the organization.
• Excellent teamwork and collaboration with other groups, internally and externally
• Proven ability to plan and prioritize goals and objectives.
• Proven ability to multi-task and lead team to meet challenging deadlines and goals.
• Demonstrated ability to measure self and team for efficiency and effectiveness.

Reporting Structure: Will report to the Facilities Director

As a world leader in the semiconductor industry, Micron is dedicated to your personal wellbeing and professional growth. Micron benefits are designed to help you stay well, provide peace of mind and help you prepare for the future.  We offer a choice of medical, dental and vision plans in all locations enabling team members to select the plans that best meet their family healthcare needs and budget.  Micron also provides benefit programs that help protect your income if you are unable to work due to illness or injury, and paid family leave.  Additionally, Micron benefits include a robust paid time-o