Maintenance Engineer, High Pressure Die Casting (Starlink)

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MAINTENANCE ENGINEER, HIGH PRESSURE DIE CASTING (STARLINK)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to 4M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the world.

The Maintenance Engineer is responsible for providing engineering support on planned and unplanned repairs, modifications, and upgrades of production equipment in the Starlink programs in Bastrop. Maintenance Engineers are the primary technical resource for maintenance technicians, and support day-to-day resolution of the most challenging technical issues facing the team. Maintenance Engineers take end-to-end ownership of equipment improvement projects; this ownership includes initial concept, iterative design, and final implementation. This role plays a key part in maximizing critical production equipment availability, ultimately enabling Starlink to rapidly pursue its mission.

RESPONSIBILITIES:

• Lead maintenance technicians to troubleshoot and resolve technically complex equipment failures
• Perform root cause analysis (RCA) and action corrective measures to address equipment, process, and behavioral gaps
• Develop and execute complex improvement projects to maximize production equipment availability
• Collaborate with development engineering teams to build in reliability and maintenance efficiency “up-front” on projects and propose design adjustments
• Provide leadership for utilization of CMMS (computerized maintenance management systems)
• Integrate predictive tools (vibration analysis, cycle monitoring) into maintenance to organize proactive Reliability Centered Maintenance (RCM)
• Complete hands-on and in-depth repairs of equipment including mechanical, electrical, fluid, pneumatic, and robotic control system failures
• Coordinate internal and 3rd party resources to scope and execute repairs, overhauls, and equipment upgrade projects
• Leverage feedback from maintenance technicians to drive improvements to work instructions and processes
• Coordinate with internal Equipment Reliability Engineering, Tool Engineering, and Automation Engineering teams to design and implement machine upgrades
• Create, modify, and update preventative maintenance instructions to eliminate recurring failures or low value add tasks
• Interface with engineering, quality, production, and procurement to resolve any hold factors blocking production
• Provide help to create optimized machine spare parts lists, min/max levels, optimal spares inventory, and parts criticality analysis

BASIC QUALIFICATIONS:

• Bachelor’s degree in an engineering discipline
• 1+ year of hands on experience in an manufacturing environment (internships and project work are applicable)

PREFERRED SKILLS AND EXPERIENCE:

• 2+ years of troubleshooting technical problems in a manufacturing environment
• Experience with MRP, ERP, and CMMS systems
• Hands-on experience with automated industrial equipment
• Experience leading technicians through troubleshooting and performing root cause analysis
• Experience coordinating projects with contractors and third parties
• Ability to interpret mechanical drawings, electrical schematics, GD&T and P&IDs
• Demonstrates critical thinking and problem-solving skills
• Strong interpersonal and diplomacy skills and capable of communicating summarized accomplishments in a fast-paced environment
• Detail oriented, organized, and able to demonstrate a high sense of urgency
• Experience using Microsoft Office Products, Smartsheet, Jira, SQL, and PowerBI

ADDITIONAL REQUIREMENTS:

• Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted
• Ability to work in outdoor environments as needed
• Must be available to work extended hours and some weekends
• Willing to travel for short trips as needed, up to 10% travel