Senior Quality Engineer - Metrology and Calibration

Are you ready to build America’s clean energy future with the team that will deliver? Form Energy is an American energy technology and manufacturing company. We are pioneering a new class of iron-air batteries to enable our electric grid to run on renewable, reliable, and affordable energy, every day of the year. 

Form Energy has been recognized by TIME as “One of the Best Inventions of 2023” for its battery technology and by MIT Technology Review as a “Top Climate Tech Company to Watch”. We are making rapid progress on our mission of delivering energy storage for a better world, and are growing just as rapidly to meet demand. Our team has more than doubled in size in the past year, and continues to expand every day. We have signed contracts with leading electric utilities across the United States. Pilot production of our iron-air batteries has already begun, and later this year, production will take off to high volumes at our new factory in West Virginia. 

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And right now might be the most exciting moment in the company’s history to join. We are assembling a team of some of the most talented and motivated individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

The quality role is an integral part of Form Energy and will ensure that all products meet customer and company requirements. Specifically, the Quality Engineer is responsible for developing quality processes and methodologies, including quality/control plans and validating products to meet their design specifications. Responsibilities of this role also include driving continual product and process improvements. You will work with Design Engineering, Manufacturing Engineering, Suppliers and Operations to address and improve quality/reliability and manufacturability issues.  Work will require leading and participating in cross-functional teams. This is a very hands-on, individual contributor role with duties focused on specifying and managing advanced metrology equipment, developing inspection methods, and implementing sample measurement and inspection aspects of product control plans. To be effective, you will need to be intimately familiar with the technical requirements and functionality of chemical-electro-mechanical assemblies and the tools, equipment used in their development and manufacturing.

This opportunity is based out of Form Energy's Weirton, WV facility. Relocation assistance is available.

What you'll do:

• Work closely with Design/Manufacturing Engineering and Suppliers to establish systems, processes to ensure high-performing and quality products

• Support measurement and inspection for product quality and control plans

• Establish and report metrology performance metrics

• Work with Design/Manufacturing Engineering to determine appropriate measurement methods

• Assist in the identification and resolution of manufacturing quality issues

• Analyze and publish measurement results for cross-functional team members

• Participate in continuous improvement activities with Design/Manufacturing Engineering and external Suppliers

• Work with Supplier Quality Engineering and Suppliers to develop inspection standards

• Take part in ongoing product optimizations in both cost and technology innovations

• Provide design for manufacturability feedback to engineering teams, and participate in DFM reviews

• Effectively utilize Statistical Process Control (SPC) as well as critical thinking to efficiently problem solve

• Specify, maintain, and program metrology equipment such as CMMs, profilometers, and optical comparators

• Organize and plan inspection activities to maximize measurement equipment utilization

• Support internal and external calibration activities

What you'll bring:

• 5 to 10 years of quality systems experience in a manufacturing environment

• Experienced in ISO9001, ISO/TS 16949, APQP, PPAP, SPC, CAD

• Strong aptitude with electronic test and measurements systems

• Advanced understanding of measurement system analysis, sampling plans, and hypothesis testing

• Proficiency in reading and interpreting mechanical drawings and wiring diagrams

• Structured problem-solving (8D) and analytical skills, including strong technical skills in statistical tools, Design of Experiments (DOE), Process Capabili