Job Description Summary

As a Lead Nonconventional Machining Engineer, you will work with a group of researchers and scientists in cutting edge manufacturing process development, including Electrochemical Machining (ECM) and Electro-discharge Machining (EDM). The goals of this position include conducting research, development, optimization, and deployment of innovative nonconventional machining processes that extend the range of producibility of product designs.

GE Aerospace Research will continue to play a vital role in supporting the industry through a historic recovery while shaping the future of flight. We invent the future of flight, lift people up and bring them home safely. Our commitment to lead the industry, to keep safe the flying public and the armed forces, and to lift up one another and our communities, remains our north star. Our purpose is what ties us to one another and gives meaning to our work.

Job Description

You will:

• Apply analytical and experimental skills to design, develop, and test nonconventional machining processes, including, ECM, EDM, and Chem Milling for metals, ceramics, and composite materials.
• Work with customers and business partners to define process requirements and system specifications.
• Follow a manufacturing readiness level scorecard to drive the manufacturing process development from benchtop testing through factory pilot implementation.
• Develop methods, including diagnostics and monitoring strategies, to enhance nonconventional machining process capabilities, considering cost, schedule, and quality trade-offs.
• Formulate projects scope and plans and work with leadership and customers to track progress toward project deliverables.
• Develop technology strategy and implement actionable multi-generational technology plans for manufacturing.
• Serve as a technical coach to early-career team members and contribute to growing the organization talent pipeline.
• Effectively document and communicate results to customers and leadership by preparing written reports and delivering oral presentations

QUALIFICATIONS/REQUIREMENTS:

• MS degree in Engineering, Physics, or related fields with 5 or more years of relevant industrial research experience. BS degree will be considered with significant R&D industrial experience.
• Experience in electrochemistry R&D and familiarity with two or more nonconventional machining processes, including ECM, EDM, and Chem Milling, with ability to perform both analytical and experimental research work.
• Familiarity with manufacturing system integration, including automation and in-situ monitoring.
• Experience in maturing manufacturing processes from lab to factory testing.
• Strong communication and influencing skills with customers, leadership, and project teams.
• Innovation, self-motivation, and ability to collaborate across organizations to achieve results.
• Legal authorization to work in the U.S. is required. We will not sponsor individuals for employment visas, now or in the future, for this job opening.
• Must be willing to work out of an office located in Niskayuna, NY.

DESIRED CHARACTERISTICS:

• PhD degree in Engineering, Physics, or related fields with 8 or more years of relevant industrial research experience.
• Experience with short potential pulse, sub 1 millisecond, electrochemical oxidation experimentation.
• Familiarity with a range of manufacturing processes and operations outside of nonconventional machining, e.g., turning, milling, laser processes, welding, inspection.
• A working knowledge in the development of multi-axis CNC machining and robotics.
• Experience in software development using languages, such as C#, C++, Python, LabVIEW, and/or MATLAB.
• Knowledge of solid modeling and exposure to one or more commercial CAD/CAM systems, e.g., NX, Solidworks.
• Exposure to emerging manufacturing trends, such as digital thread and additive manufacturing technologies.
• Experience in writing external proposals and executing government-funded programs.
• A record of publications in peer reviewed journals and conference proceedings.

The base pay range for this position is 90,000 - 175,000 USD Annually. The specific pay offered may be influenced by a variety of factors, including the candidate’s experience, education, and skill set. This position is also eligible for an annual discretionary bonus based on a percentage of your base salary. This posting is expected to close on August 25, 2025

Healthcare benefits include medical, dental, vision, and prescription drug coverage; access to a Health Coach, a 24/7 nurse-based resource; and access to the Employee Assistance Pro