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Senior Engine Controls Engineer (Gasoline / Powertrain Controls)

OrthoVirginia
Auburn Hills, United Statesfull_timeVerifiedPosted 6 Jul 2026

About the role

We are seeking a Senior Engine Controls Engineer to develop, implement, and validate advanced control algorithms for gasoline engines. This role focuses on delivering robust, production-ready software that meets performance, emissions, and regulatory requirements. You will work cross-functionally with systems, calibration, and software teams while leveraging model-based development and AUTOSAR architecture. 

 

Key Responsibilities 

  • Develop and enhance engine control algorithms for gasoline powertrain systems using MATLAB/Simulink/Stateflow
  • Translate system requirements (CFTS) into scalable AUTOSAR Software Components (SWCs)
  • Define and manage interfaces including CAN (DBC), OBD (PIDs/DIDs), and ECU communication
  • Design AUTOSAR-compliant interfaces,arxmlfiles, and integrate software compositions 
  • Perform MIL, HIL, and vehicle-level validation; develop DVP&R plans
  • Generate embedded code and RTE through integration pipelines and support builds
  • Implement diagnostics, NVRAM storage, and variant management strategies
  • Ensure compliance with emissions regulations and support reporting
  • Collaborate with calibration teams to ensure feature performance andcalibratability
  • Participatein Agile ceremonies and technical reviews 
  • Provide technical leadership and mentor junior engineers
Qualifications

Basic Qualifications:

  • Bachelor of Science in Mechanical or Electrical Engineering, or an equivalent engineering degree in the related field from an accredited university, with experience in controls / calibration of gasoline spark-ignition engines
  • 5 + years of experience in engine development, emissions development, engine technologies, and competitive products
  • Excellent knowledge of internal combustion engines
  • Knowledge of modern and classical control principles
  • Experience in data acquisition, including collecting and processing data
  • Outstanding problem-solving and analytical skills
  • Strong teamwork skills and ability to work independently
  • Effective communication and interpersonal skills

Preferred Qualifications:

  • Master's degree in Mechanical, Electrical, automotive engineering or related field from an ABET-accredited university
  • Experience with powertrain development (systems, controls, calibration)
  • Proficiency with advanced simulation tools
  • Proficiency in MATLAB/Simulink/Stateflow
  • Experience in an Agile/Scrum environment
  • Experience with Application Lifecycle Management (IBM RTC) tools
  • Familiarity with ASPICE processes for software development
  • Experience with AUTOSAR-compliant software architecture
  • Knowledge of proactive/reactive quality tools (DFSS, DFMEA, DVP&R, etc.)
  • Knowledge of Electric/Electronic Vehicle Architectures and Networking. 
  • Knowledge of On-Board Diagnostics (OBD) standards and architecture. 
  • Knowledge of Product Line Engineering principles.
  • Knowledge of the SystemDesk and ETAS ISOLAR tools.
  • Knowledge of the GIT tool for the versioning and storage of the artifacts. 
  • Knowledge of the integration pipeline tools (e.g. TeamCity). 
  • Knowledge of Requirement Management tools like Doors Next Generation (DNG). 
  • Knowledge of CAN/LIN communication protocols design & measurement tools like CANalyzer. 
  • Knowledge of programming languages like C/C++, Python, and autocoding tools like Embedded Coder.

 

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Company

OrthoVirginia

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