Maintenance Planner
GenpakAbout the role
Maintenance Planner
JOB DESCRIPTION
REPORTS TO: Maintenance Manager
DIRECT REPORTS: N/A
JOB TYPE: Full Time
FLSA STATUS: Salaried Non - Exempt
ROLE:
Through use of a Computerized Maintenance Management System (CMMS), the Maintenance Planner has a key responsibility in ensuring that the manufacturing equipment is pro-actively maintained through an effective preventative and predictive maintenance program as well as being able to respond to breakdowns safely and efficiently to minimize machine downtime.
KEY JOB REQUIREMENTS:
- This role will utilize Computerized Maintenance Management System (CMMS) and Equipment Asset Management (EAM) system to maintain work order progression, record history and identify parts usage in a timely and effective manner.
- Function as the primary liaison person between maintenance and operations.
- Prepare predictive maintenance (Pd.M) plans and maintain preventative maintenance (PM) programs that are aligned with the organization’s goals
- Assist with the design, setup, and maintenance of the storeroom
- Coordinate with external vendors as needed.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
- Maximize the use of the CMMS System, to:
- Manage work orders from request through to approval
- Review work orders to ensure all critical and required information is captured (complete description of problem, all fields are selected, work requested is viable)
- Ensure timely update of work order status to reflect the stage it is in the process. (in planning, waiting for parts, waiting for quotes, etc.)
- Estimate labor hours, tools, and resources needed to complete work orders
- Maintain integrity of PM program, i.e., checklists, trigger, frequency, compliance, and schedules
- Build new PM schedules as needed.
- Manage the scheduling of maintenance activities and ensure routine and regular communication within the team and to individuals or other teams affected.
- Monitor, create and manage PM schedules and Pd. M programs
- Prepare weekly schedule and facilitate weekly scheduling meeting with invested parties.
- Prepare weekly, daily schedule for maintenance supervisor (with assigning personnel to the job)
- Receive and process daily schedule and late work report from previous day
- Lead communication between maintenance and other internal beneficiaries of maintenance work to ensure that everyone receives timely, efficient, and quality service.
- Coordinate planned downtimes to reduce mean time between failures and minimize interference with production schedules.
- Conduct daily workorder review meeting with key contributors.
- Conduct weekly ready to schedule meeting with key production contributors.
- Conduct monthly backlog meeting with maintenance leadership.
- Management of equipment spare parts inventory levels
- Make recommendations for reorder point and order quantities based on utilization analysis
- Update value of stockroom inventory regularly
- Maintain Storeroom in a clean and orderly fashion complying to GMPs, SQF, Yum Brands and Panda Express policies.
- Ensure parts are only checked out for appropriate use, and documented
- Place incoming items in the appropriate storeroom location in a timely fashion
- Establish and maintain equipment parts catalog, equipment history, storeroom, min/max levels, cycle counts, critical spares, inventory level adjustments based on history.
- Maintain all equipment/machine documents, booklets, and inspections records
- Research parts and supplies
- Complete purchase requisitions and route fo
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