Senior Process Quality Engineer - Electrical

Location: Houston, TX

Department: DEPENG

The Opportunity

The Senior Process Quality Engineer - Electrical is a quality engineering role responsible for improving and sustaining electrical product quality across manufacturing, assembly, integration, and test operations. This position partners with Manufacturing, Electrical Engineering, Supplier Quality, Operations, Test, Product, and Field Construction teams to prevent defects, strengthen process controls, support first-pass quality, and ensure electrical systems meet drawings, schematics, specifications, customer requirements, field installation needs, and applicable quality standards before release from the factory. The role focuses on process capability, in-process electrical quality controls, production and field issue resolution, root cause analysis, corrective action effectiveness, and lessons learned that improve repeatability across product builds and construction installation.

What you will do?

• Own electrical product quality engineering support for factory production, panel assembly, wiring, integration, testing, and ready-to-ship release activities.
• Develop, maintain, and improve electrical inspection plans, control plans, quality gates, checklists, hold points, and acceptance criteria for electrical panels, controls, wiring harnesses, cable routing, grounding, sensors, power distribution, and related assemblies.
• Support in-process inspections, first-piece/first-build reviews, wiring verification, continuity checks, torque verification, labeling verification, grounding/bonding checks, functional testing, and final electrical product release reviews.
• Partner with Manufacturing and Engineering to resolve electrical quality issues related to schematics, wiring diagrams, panel layout, component selection, workmanship, test failures, supplier components, and installation readiness.
• Collaborate with Field Construction teams to troubleshoot installation-related electrical product quality issues, support field problem solving, clarify factory versus field interfaces, and feed lessons learned back into factory inspection plans, design reviews, and standard work.
• Lead containment, root cause analysis, corrective and preventive action, and effectiveness verification for factory electrical nonconformances, repeat defects, customer escapes, production test failures, and quality trends.
• Analyze NCRs, inspection results, electrical test data, defect trends, rework drivers, and first-pass quality performance to identify systemic process improvement opportunities.
• Drive manufacturing process improvements using quality engineering tools such as PFMEA, control plans, SPC, mistake-proofing, standard work, layered process audits, and visual electrical quality standards.
• Support production readiness reviews for new products, first-of-kind builds, design changes, supplier changes, and manufacturing process changes to ensure electrical quality risks are identified and controlled before production release.
• Collaborate with Supplier Quality on incoming electrical component issues, supplier corrective actions, first article reviews, certificates of conformance, and supplier-related quality escapes affecting factory production.
• Maintain clear quality records, including inspection results, NCRs, RCCM/CAPA documentation, deviation support, lessons learned, quality alerts, test records, and product release documentation.
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