Lead, Maintenance

About the role:

Barry Callebaut is a global organization poised for growth; a company which has embraced the vision to delight its customers, while out-performing its competitors, a business which is committed to sustainability, has innovation in its DNA, is a leader in complex manufacturing and supply chain solutions and is focused on being a best-in-class employer. Barry Callebaut seeks diverse and passionate people who thrive in a dynamic environment, focused on continuous learning, living BC’s Values and of course loving chocolate.

 

The Maintenance Lead will be responsible for facilitation and leadership to maintain, install, modify, troubleshoot, repair, overhaul, rebuild, and dismantle all types of complex manufacturing and support equipment. This role will also be responsible for coaching, mentoring, auditing and facilitating Maintenance Technicians and other team members in applying knowledge of maintenance to the improvement of safety, quality, delivery, cost and culture. This role will report to the Maintenance Manager.

 

Key responsibilities include:

● Lead a shift of Maintenance Technicians, coordinating and prioritizing the workload of the team.

● Liaison and collaborate with production supervisor and leads as well as Planning, Quality and Production teams when necessary.

● Champion, coordinate, and execute process improvement initiatives and projects for the Maintenance team.

● Coach, train, and advice technicians, operators, or other personnel as required in maintenance best practices.

● Assist the Maintenance Manager and Plant Manager in achieving departmental KPIs.

● Lead and coordinate emergency repair situations minimizing downtime, including liaising with external contractors directly and internal teams, especially during out of hours periods.

● Review documentation for maintenance activity using the maintenance database, adequately communicate maintenance issues to appropriate employees (e.g., other maintenance techs, operators, engineers, supervisors, etc.), and properly utilize the maintenance inventory system.

● Review and monitor team members CMMS reporting for completeness and accuracy, including inventory tasks.

● Executive activities regarding inventory accuracy of raw materials, packaging, and finish goods for the site. 

● Maintain inventory accuracy in various bin location for Barry-Callebaut

● Provide inventory reports on accuracy.

● Coordinate inventory activities with warehouse, purchasing, production, and quality departments.

● Gain competency in storeroom management to support this function during periods of absence.

● Complete shift report at the end of each shift and complete handover with incoming Lead.

● Ensure all tasks and activities carried out by the team are done following Barry Callebaut safety, food safety and engineering guidelines and procedures.

● Troubleshoot and repair electrical and mechanical systems on equipment.

● Demonstrate troubleshooting capabilities on control systems, pumps, motors, HMIs, and PLCs on complex process and packaging equipment.

● Perform various equipment preventive maintenance tasks as necessary, but routinely in cases requiring advanced technical expertise.

● Responsible for safety compliance personally and with equipment.

● Responsible for food safety as well as meeting all regulatory requirements. 

● Assist in day-to-day support of operators for adjustments, setups, and changeovers

● Participate in mandatory training sessions, staff meetings and events as required.

● Other duties as assigned.

 

About you:

● High school diploma or equivalent and an accredited apprenticeship, or equivalent certification in industrial maintenance or a related field. 

● Minimum of 8 years work experience in an industrial manufacturing maintenance related field, required. Food industry experience preferred.

● Experience using computerized maintenance Management Systems and understanding of Microsoft office and Google systems.

● Experience using CMMS software, Maximo knowledge preferred

● Forklift certified preferred

● Must have experience with HACCP, GMP, OSHA regulations.

● Must be able to work overtime and during Holiday shut-downs when necessary.

● Additional technical training in lubrication, mechanical, and electrical skills, preferred.

● Ability to read and understand manuals, line diagrams and schematics, required.

● Ability to communicate orally and in writing as well as proven problem solving and troubleshooting skills

● Ability to identify and analyze a situ