EXTRUSION-DOFFER - 3rd Shift 12A-8A (Hillsville, VA)

 

 

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                                         JOB DESCRIPTION

     Position Title:

Extrusion Doffer – Fill Lines & Warp Lines (M2149)

Location:

Hillsville, VA

Reports to Title:

Shift Supervisor

Prepared by:

Human Resources

SBU/Dept.

Extrusion 6370351064

Modified Date:

03/25/2020

Authorized Training Period:

Up to four weeks

 

Primary Objective:  In broad terms, briefly state the major purpose of primary objective of this position.

Sets up and operates extrusion fill lines and warp lines in accordance with standard operating procedures. On the Fill Lines, the Doffer will doff fill yarn packages, weigh yarn, and use computer to make inventory tickets.  On the Warp Lines, the Doffer will doff tricot sized spools of yarn, use powered industrial truck to transport tricots and use computer to make inventory tickets. Other duties include patrolling the lines watching for quality concerns, assisting in starting the lines, watching the cans for yarn wraps, cleaning the work area, and operating a power industrial truck.  Will perform other related duties as assigned by management.

Major Function and Scope: Using brief narrative statements, describe each major function of responsibility explaining the scope of the function as appropriate.

1. Assist in setting up and starting the line.
2. Observes operation of machine and equipment to ensure continuous and appropriate flow of extruded yarn.
3. Visually examines extruded products.
4. Make inventory ticket and place on tricot or fill yarn truck.
5. Patrol lines, checking for quality problems.
6. Operate powered industrial equipment.
   1. Change propane tank on powered industrial equipment, when needed.
   2. Before using powered industrial truck complete “Pre Shift Industrial Truck Inspections”, turn checklist in to supervisor office.
7. Do not attempt to unstop cages on choppers. Do not use a tow motor on the cage in any way.  When the chopper or cage becomes clogged, call maintenance.
8. Fill Line Doffer
   1. Doffs line by removing partial/full packages, placing on peg truck or in box, replacing empty tubes and performing tie in procedures.
   2. Weigh yarn/waste.
   3. Transport fill yarn/waste to appropriate storage area.
   4. Blow back waste.
   5. Set boxes of raw material at blender using powered industrial truck
   6. Wear cut resistant glove on one hand when changing utility knife blade.
   7. Assist Material Coordinators with staging fill yarn at looms, as requested by the shift supervisor.
9. Warp Line Doffer
   1. Doffs tricot beam from line and replaces with empty tricot beam.
   2. Transport tricots to appropriate storage area using powered industrial trucks.
   3. Remove waste from tricot beam by cutting yarn from beam or using unwinder machine. Wears additional PPE when cutting yarn from beams.
   4. Wear required safety gloves for the task at hand.
      1. Wear cut resistant glove on one hand when changing utility knife blade.
      2. Wear welding gloves when rolling tricots.
   5. Check for burrs on tricots with silver/burr checking device.
   6. Use UHMW stick to smooth and straighten ends while tricot is running. Do not touch moving ends with hands
10. General Duties
    1. Empty trash dumpster.
    2. Participate in Safety programs and Neighborhood Watch.
    3. Works safely and orderly.
    4. Notify supervision of any hazardous or unsafe conditions.
    5. Maintains clean and orderly work area and blows back waste
    6. Perform all necessary mi