Maintenance Technician - Automation (R11-A)

Job Description

*THIS IS A 12 HOUR ROTATING DAY SHIFT POSITION 6:00 AM - 6:00 PM*

Position Purpose: The Maintenance Technician - Automation is responsible for monitoring, troubleshooting, and repairs on various types of assembly, subassembly, printing, and/or packaging machines.  

KEY RESPONSIBILITIES/ESSENTIAL FUNCTIONS:

• Maintain a clean and safe work area and report any unsafe working conditions 
• Read, use, and interpret measuring devices, gauges and inspection tools 
• Perform all required necessary preventive maintenance and repairs on equipment 
• Check and maintain quality of product being produced by identifying acceptable and non-acceptable product in accordance with Quality policies and procedures 
• Actively participate on teams and offer suggestions for improvement 
• Answer machine alarms as they occur and identify and address the root cause.  
• Follow all 5S guidelines  
• Perform and document inspections per cGMP for work instruction sheet, on device history sheet records, and work instruction sheet tables 
• Follow all Lock Out/Tag Out rules 
• Diagnose and troubleshoot any pneumatic, mechanical, or electrical malfunction on a variety of machines  
• Adjusts assembly machine units for major/minor lot production operations following department specification  
• Repair and maintain electrical controls on equipment (assembly and packaging machines), including servicing, repairing, adjusting, and testing machines and devices primarily on the basis of electronic principles  
• Assist with uploading programs to controls in the events of program loss or CPU replacement 
• Repair robot arms and controls, including replacing bad boards, motors, encoders, etc.  
• Conduct TPM activities as required 
• Input Maintenance work orders into the Computerized Maintenance Management Software (SAP)  
• Monitor processes, show an awareness of issues and demonstrate corrective actions to address those issues  
• Perform weekly, monthly, and as required preventive maintenance (PM)  
• Perform root cause analysis for safety, quality, and processing issues 
• Suggest ways to improve the efficiency and safety of our work and environment
• Comply with all company policies  
• Troubleshoots and locates the source of the problem by observing the operation of the equipment. 
• Brainstorms with other maintenance personnel, and outside technical support as needed. 
• Restores damaged or malfunctioning equipment to operation by repairing, replacing and or adjusting electrical, mechanical, hydraulic, and pneumatic systems. 
• Controls down time by scheduling repairs with the Maintenance Leader 
• Maintains good communications with Maintenance Leader  
• Maintains ongoing list of CMMS work orders with timeline to be addressed and completed. 
• Assists other maintenance personnel as needed, 
• Conserves maintenance resources by using equipment and supplies as needed to accomplish job results. 
• Ensures the work is completed with technical excellence, and in an efficient and cost-effective fashion. 
• Other duties as assigned

POSITION REQUIREMENTS:

• High School Diploma or equivalent required
• Must have 3 or more years of experience in a technical, hands-on position
• Experience with complex assembly automation required
• Experience in electrical, pneumatics, and hydraulics
• Knowledge of PLC programming and troubleshooting
• Ability to regularly lift up to 40lbs with repetitive movements 
• Ability to push and pull items and climb up and down ladders 
• Ability to stand and/or walk up to constantly during the shift 

PREFERRED KNOWLEDGE/SKILLS:

• Computer skills, including Microsoft Office applications required and SAP experience preferred 
• Ability to work independently from verbal and/or written instructions required 
• Understanding of Lean Manufacturing concepts 
• Must be mechanically inclined and can use basic hand tools 
• Must have strong hand-eye coordination and manual dexterity 

WORK ENVIRONMENT:

• Works in a clean manufacturing environment that may include moderate noise levels and required appropriate PPE and cleanroom apparel 

ADDITIONAL NOTES

This Job Description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee and may be revised at any time by the Company.

Qualifications

POSITION REQUIREMENTS:

• High School Diploma or equivalent required
• Must have 3 or more years of experience in a technical