Senior Mechatronics Technician

The Senior Mechatronics Technician supports production and facilities by developing, deploying, and maintaining mechanical, electrical, and automated systems. This position specializes in troubleshooting SCADA-connected systems, PLCs, instrumentation, and predictive maintenance technology. The role collaborates across departments to ensure operational uptime, safety, and continuous improvement.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
Equipment Maintenance

• Perform preventive and corrective maintenance on production and facilities equipment.
• Interpret and work from mechanical schematics, prints, and manuals.
• Lead troubleshooting and repair efforts, including robotics (Fanuc), pneumatics, hydraulics, and controls.
• Mentor junior technicians in maintenance techniques and safe practices.
• Electrical, Controls & Instrumentation
• Specify, install, configure, and calibrate process control instruments and electrical components.
• Troubleshoot and repair electrical systems including sensors, actuators, relays, and motor controls.
• Install, set up, and troubleshoot variable frequency drives (VFDs).
• Use electrical schematics and wiring diagrams to perform diagnostics and corrective actions.
• PLC, HMI & Automation
• Troubleshoot PLC logic (Mitsubishi preferred).
• Maintain devices and data collection systems for PdM and OEE.
• Calibrate Vision systems
• Networking & Digital Systems
• Install and configure network-connected devices (e.g., Ethernet/IP, Modbus TCP, OPC UA.)
• Interface with CMMS and Microsoft Office tools to document work, track performance, and initiate part orders.
• Perform root cause analysis (RCA) and implement long-term fixes based on system data and feedback.
• Safety & Compliance
• Apply OSHA, NEC, NFPA 70E, and other standards to all work.
• Perform Job Safety Assessments (JSA) and maintain 6S in all work areas.
• Follow proper PPE, LOTO, arc flash protocols.
• Collaboration & Continuous Improvement
• Coordinate with IT, Manufacturing Engineering, and Machine Development teams on automation and equipment upgrades.
• Participate in cross-functional projects to improve equipment reliability and uptime.
• Provide training and guidance to apprentices and junior team members.

To perform this job successfully, an individual must be able to demonstrate the following competencies:

Technical Expertise

• Proficient in PLC and HMI programming (Mitsubishi preferred).
• Knowledge of SCADA platforms and PLC programing languages (Ignition preferred and Python).
• Proficient in installation, maintenance, and troubleshooting of VFDs, servo motors, and motion control systems.
• Familiar with sensors (proximity, photoelectric, capacitive), actuators, and safety devices (light curtains, e-stops, safety relays).
• Familiar with Pick and Place automation
• Skilled in troubleshooting and optimizing electrical and control systems.
• Experienced in instrumentation setup, calibration, and repair.
• Ability to interpret and troubleshoot machine wiring, control panels, and industrial networking (Ethernet/IP, Modbus, Profibus).
• Experience working on conveyors, material handling systems, hydraulic equipment, and automated production machinery.
• Knowledge of predictive and condition-based maintenance.
• Familiarity with tools such as multimeters, oscilloscopes, thermal imagers, signal generators, and PLC simulators.