Contractor- Senior Automotive Shop Technician – Aluminium Welding & Fabrication

Overview

 

 

 

Role: Senior Automotive Shop Technician – Aluminium Welding & Fabrication 

Contract Type: Contractor 

Location: Taylor, MI 

Role ID: 2026-3420 

    

Ricardo - Pushing Boundaries: A World leader in propulsion engineering from concept to production                                                                 

Ricardo is a trusted engineering partner specialising in complex propulsion, driveline, and energy systems. We work with customers globally to deliver end-to-end solutions from initial design through to full production. For over 110 years, we have been at the forefront of world changing engineering innovation, partnering with many of the world’s most ambitious organisations to improve performance, push boundaries, and accelerate progress. Headquartered in Shoreham by Sea (UK), Ricardo brings together more than 1,000 experts and delivers in excess of 200 major programmes globally at any given time. For more information, visit www.ricardo.com  

 

The Role 

  

A Senior Automotive Shop Technician specializing in aluminium fabrication must possess 5 to 10+ years of advanced experience building complex automotive assemblies, prototypes, or custom chassis elements. At this level, candidates transition from basic production execution to autonomous problem-solving, quality assurance, and fixture design. 

 

Key Responsibilities 

 

• Building complex automotive assemblies, prototypes, or custom chassis elements. 

Key Competencies and Experience  

 

Mastery of Automotive Aluminium Welding: 

 

• Advanced TIG/MIG Expert: Flawless cosmetic and structural execution on structural frames, suspension brackets, and thin body panels down to 0.040". 

• Critical Heat Management: Proven ability to manage aluminium's high thermal conductivity to prevent distortion, warpage, and structural degradation. 

• Industry Certification: Active AWS D1.2 (Structural Aluminium) or AWS D17.1 (Aerospace/Automotive high-spec) qualifications. 

• Senior Fabrication & Jigs: 

• Custom Fixture Design: Experience in engineering and building custom shop fixtures and hold-down jigs to ensure repeatable, high-precision fitment. 

• Heavy Machinery Mastery: Expert-level operation of programmable press brakes, automated shears, tube benders, and CNC plasma/waterjet tables. 

Layout, Prints, & Inspection: 

 

• Geometric Dimensioning & Tolerancing (GD&T): Mastery of complex automotive blueprints containing tight GD&T tolerances (often within ±0.005"). 
• Advanced Metrology & Layout: Expert use of surface plates, height gauges, digital calipers, micrometers, etc. 
• First-Article Inspection: Direct experience conducting/reviewing and documenting detailed layout dimensional inspections prior to full production runs. 

 Leadership & Strategic Responsibilities: 

 

• Mentorship: Training and supervising junior welders to ensure strict aesthetic and structural compliance. 

• Process Optimization: Identifying production bottlenecks and suggesting design-for-manufacturability revisions to automotive engineers. 

• Strict Quality Auditing: Standardizing the shop's non-destructive testing (NDT) procedures, including dye penetrant testing for aluminium weld integrity. 

Working here 

You will be warmly welcomed into our workplace where every voice matters. We are diverse thinkers and doers, coming together to create a culture of inclusion. We will support you to find your place. 

We will encourage you to use your passion and expertise to make a positive impact through the projects you work on.  Your knowledge and desire to bring about change will be invaluable in helping deliver innovative solutions that support communities across the globe in becoming safer and more sustainable. 

  

Work life balance  

We offer flexible approaches to work, whether that is working from home, being in the office, or as a hybrid worker. We're happy to discuss flexible working arrangements. Wellbeing is at the core to our culture, allowing employees to flourish and to achieve their full potential. 

 

Benefits 

We want you