Staff Manufacturing Engineer

The opportunity
We are seeking a highly experienced Staff Manufacturing Engineer with a minimum of 8 years of related experience in Manufacturing Engineering. The ideal candidate will be a technical leader with a proven track record of driving process optimization, leading cross-functional teams, and mentoring engineers and technicians. This individual will take ownership of advanced manufacturing processes, tools, and technologies, ensuring alignment with operational goals and continuous improvement initiatives.

As a Staff Manufacturing Engineer, you will oversee critical manufacturing processes and tools, focusing on stability, optimization, and performance. You will lead efforts to enhance product yield, troubleshoot root causes, and implement innovative solutions for process improvements. Your role will involve collaboration with Quality, NPI, and Operations teams to meet organizational goals, particularly in ramping up production and achieving high product quality.

Location: This position requires being fully on-site at our Plantation, FL (HQ) facility, to ensure seamless collaboration and hands-on support for daily operations. Relocation assistance is available for non-local candidates.

What you’ll do 

Leadership and Technical Expertise

• Serve as the technical authority for manufacturing processes and tools, providing guidance to engineers and technicians.
• Lead cross-functional teams to solve complex engineering challenges using methodologies such as DOE, Six Sigma, and Lean principles.
• Drive Design for Six Sigma (DFSS) initiatives to enhance product design and manufacturability.
• Create detailed CAD drawings and designs using PTC Creo for tooling, fixtures, and line layouts.
• Drive the development, execution, and ongoing improvement of Process Failure Modes and Effects Analysis (PFMEA) to identify risks and implement effective mitigation strategies.
• Mentor junior engineers and technicians in troubleshooting, process optimization, and preventive maintenance strategies.

Process and Tool Optimization

• Own and optimize processes from early NPI stages through high-volume manufacturing.
• Facilitate vendor engagements to deliver manufacturing tools.
• Drive the qualification of machines and tools, including IQ, OQ, PQ, Process Stability, and Capability (CP/CPK, GR&R).
• Conduct data-driven root cause analyses and implement predictive maintenance strategies using real-time tool data.
• Promote a culture of continuous improvement through Lean Six Sigma implementation and Kaizen initiatives.
• Analyze floor space, materials, and personnel utilization to maximize operational efficiency.
• Facilitate the creation of closed-loop automation systems with defined control limits and audible/visual alarms.
• Translate critical process key performance indicators (KPIs) into manufacturing control plan and quality control metrics

Collaboration and Communication

• Partner with R&D and NPI teams to define and implement new manufacturing programs and capabilities.
• Interface with vendors to resolve process and equipment-related issues, ensuring minimal disruption to operations.
• Provide real-time updates and feedback to the Internal manufacturing teams on equipment and product status.

Documentation and Compliance

• Develop and implement SOPs, work instructions, and process documentation that comply with GMP and industry standards.
• Perform time studies and data analysis to support manufacturing workflows.
• Partner with operations teams on the deployment of production-ready manufacturing solutions within a dynamic production environment

The experience you bring

• Minimum of 8 years of experience in manufacturing engineering, with a strong background in high-volume or advanced manufacturing environments.
• Bachelor’s degree in Engineering (Electrical, Mechanical, Manufacturing, or Industrial) or an equivalent combination of education and experience.
• Certified Six Sigma Green Belt (Black Belt preferred).
• Proficiency in statistical analysis tools (JMP, Minitab) and engineering software (CAD, PTC Creo, etc.).
• In-depth knowledge of pro