Principal Mechanical Engineer – Robotic Arm

We are seeking a highly motivated Mechanical Engineer with a passion for robotics and human-machine interfaces to join our team. In this role, you will lead the design, development, and testing of a novel robotic arm and its complementary exoskeleton system for teleoperation. You will collaborate closely with cross-functional teams—electrical engineers, software engineers, control specialists, and product designers—to create a system that meets performance, safety, and reliability standards.

Areas of Contribution

• Robotic Arm Design & Analysis

  • Design mechanical architectures and components (joints, actuators, transmissions) for a robotic arm.

  • Perform analytical calculations, FEA, and system-level simulations to ensure structural integrity, performance, and reliability.

  • Select and validate mechanical components such as bearings, gearboxes, and motors.

• Exoskeleton Development

  • Conceptualize and design mechanical structures for a wearable exoskeleton that mirrors or inverts the robotic arm’s movements.

  • Ensure ergonomic fit, adjustability, and user comfort while maintaining structural integrity.

  • Integrate sensors, actuators, and control interfaces for human input and feedback.

• Prototyping & Testing

  • Oversee the fabrication of prototypes (in-house or outsourced).

  • Design and execute experiments to test mechanical performance and safety standards.

  • Analyze test data, troubleshoot design issues, and refine solutions in iterative design loops.

• Cross-Functional Collaboration

  • Work with control and software teams to define requirements and integrate hardware/software interfaces seamlessly.

  • Collaborate with electrical engineers for wiring, sensor placement, and actuator selection.

  • Support manufacturing and assembly teams by providing clear technical documentation and guidance.

Qualifications

• Education:

  • Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics, Robotics, or a related field.

• Professional Experience:

  • 3+ years of experience in robotics, automation, mechatronics, or related fields.

  • Demonstrated success in designing and launching complex mechanical assemblies.

  • Experience with exoskeleton systems or human-in-the-loop robotics is highly desirable.

• Technical Skills:

  • Proficiency in 3D CAD software (e.g., SolidWorks, CATIA, or Creo).

  • Experience with FEA tools (e.g., ANSYS, Abaqus) for structural, thermal, and fatigue analysis.

  • Familiarity with actuator selection, gearing mechanisms, and sensor integration.

  • Knowledge of ergonomics and biomechanical principles for wearable devices.

  • Basic understanding of control system principles for robotic applications.

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience