Senior Manufacturing Engineer I - Avionics & Test
Rocket Lab USAAbout the role
ABOUT ROCKET LAB
Rocket Lab is an end-to-end space company delivering responsive launch services, complete spacecraft design and manufacturing, payloads, satellite components, and more – all with the goal of opening access to space. The rockets and satellites we build and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations.
Our Electron rocket has become the second most frequently launched U.S. rocket annually and has delivered more than 230 satellites to orbit, all while we work to develop Neutron, our upcoming medium-lift, reusable launch vehicle for larger constellation deployment. Our Space Systems business designs and builds our extensive line of satellites, payloads, and their components, including spacecraft that have been selected to support NASA missions to the Moon and Mars and components used on the James Webb Space Telescope.
MANUFACTURING
Manufacturing Engineering powers Rocket Lab’s factories from concept to full-scale production. We turn early ideas into manufacturable designs, build and optimize the systems that make them real, and constantly push for faster, better, smarter ways to build. We engineer the factories that build the rockets, boosting quality, cutting cost, and accelerating build rate.
SENIOR MANUFACTURING ENGINEER I - AVIONICS & TEST
This role centers on testing and avionics, involving hands-on debugging of electro-mechanical and avionics systems, optimizing manufacturing processes, and supporting product design for manufacturability. It also includes troubleshooting production issues, collaborating with cross-functional teams, and driving process improvements.
WHAT YOU’LL GET TO DO:
- Prepare feasibility studies and conduct manufacturing technology Research & Development projects
- Partner with our Design Engineering teams to incorporate Design for Manufacture into our products to ensure robustness and manufacturability at scale
- Engineer and deliver our factories – design, procure, install, validate assembly, test and verification processes
- Support Development builds to uncover early learnings and resolve issues to accelerate the production ramp up
- Take engineering ownership of production lines to remove blockers, improve yield and increase build efficiency
- Triage and diagnose failures, conduct deep technical investigations and determine the right path forward including risk mitigation actions and root cause resolution
- Collaborate with cross functional teams to resolve complex issues
- Drive process improvements across manufacturing, test and integration
- Contribute to change management, assessing risk and impact of design or process changes
- Support business system and process improvements to drive increased organizational effectiveness and efficiency
YOU’LL BRING THESE QUALIFICATIONS:
- Bachelor’s degree in Electrical, Mechanical, Mechatronics, Computer Engineering, or similar
- 5+ years of technical experience in a Manufacturing, Production, or Process Engineering environment
- Hands-on experience proactively identifying and solving systemic multifaceted problems in complex manufacturing systems
- Ability to effectively deliver on multiple complex multifaceted assignments simultaneously with autonomy
- Ability to effectively coach and mentor others to raise the bar across multiple teams
- Detailed technical knowledge in complex manufacturing processes
- Hands-on technical experience debugging complex electro-mechanical systems in a manufacturing environment
- Significant experience with data acquisition and analyses
THESE QUALIFICATIONS WOULD BE NICE TO HAVE:
- Working experience with environmental acceptance/production acceptance testing, such as vibration, shock, thermal, and vacuum
- Understanding of instrumentation, interfaces, and sensors including power supplies, oscilloscopes, serial devices, switch topologies, accelerometers, thermocouples, RTDs, and 4-20mA sensors
- Experience with designing, implementing, and supporting a production line and/or build area
- Experience transitioning products from design to production as a part of cross-functional team in a fast-paced, iterative design environment
- Demonstrated experience with DFMEA, PFMEA methodologies, Fault Tree Analysis, Pareto analysis, root cause and corrective action
This position may require prolonged periods of sitting, standing, walking, computer work, and
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